Farsoon FLIGHT® HT1001P: Advanced High-Temperature SLS 3D Printer for Polymer Printing
High-speed, industry-leading productivity for large-sized parts.
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Technology:
SLS
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Materials:
Plastic Nylon Powders
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Description
Quad-Fiber Laser for Maximum Productivity
The innovative application of high-speed FLIGHT® Technology on the HT1001P CAMS platform boosts industry-leading productivity for large-sized parts. Featuring an expanded build cylinder measuring 1000mm×500mm×450mm and powerful dual or quad 300-watt fiber lasers, the FLIGHT® HT1001P creates two or four ultra-fine laser spots with a fast scanning speed of up to 20m/s (66ft/s) for each. The continuous batch production capability significantly improves machine uptime and offers up to 10 times throughput yield per floor area compared to standard SLS 3D printers within the same time frame.
Discover FLIGHT® HT1001P System
- Cartridge Transportation Cart
The cartridge transportation cart is used for loading and extracting the build cartridge from the FLIGHT® HT1001P system. It can be magnetically secured to the loading or cooling station, preventing any undesirable movement during the build cartridge transition. - Loading Station
The loading station module of the FLIGHT® HT1001P is located at the left side of the system. The build cartridge is loaded via the electric door with an integrated semi-automated conveyor to the designated location. The user can then start the pre-heat process of the build cartridge in the loading station according to the operating temperature needs. - Build Station
The build station module is where the sintering process takes place. Once the build cartridge is in place, the build packet files are loaded into Farsoon’s BuildStar™ operating software, and the build process begins. The selective laser sintering 3D printer ensures efficient polymer 3D printing using materials like nylon, TPU, PEEK, and more. - Cooling Station
Upon build completion, the build cartridge is conveyed to the cooling station, where it will be allowed to cool under an inert atmosphere to control oxidation and part stability. The conveniently located control panel allows the user to program the cool-down environment and control movement on the conveyor. - Powder Delivery System
The powder is delivered by a highly efficient top-feed and roller-based recoating system, and the parts are fused using a fully digital multi-laser/multi-scanning system that offers tremendous productivity for SLS 3D printing applications. Whether for nylon 3D printing, TPU 3D printing, or PEEK 3D printing, the FLIGHT® HT1001P ensures high-quality results. - Breakout Station
The build cartridge is moved to the breakout station via the conveyor system. The breakout station is fully enclosed and accessed through multiple glove boxes, allowing for multiple operators while retaining a clean working environment. Built-in air-guns allow for gentle powder removal and detailed cleaning. - Vacuum Cleaner
The breakout station features a vacuum hose that allows the user to gently remove excess powder. The excess powder can then be recycled or discarded.
powder. The excess powder can then be recycled or discarded.
Farsoon FLIGHT® HT1001P CAMS System Advantages
Innovative Continuous
Additive Manufacturing Solution Concept
39.4×19.7×17.7 in / 1000 x 500 x 450 mm – Largest SLS build envelope on market
Quad 300-watt Fiber lasers boosts ultimate productivity
Open & Modular
The FLIGHT® HT1001P, like all Farsoon systems, is fully open. This means it’s an open material model, allowing users to fine-tune processing parameters for polymer 3D printing and third-party materials. The system’s modular design also allows for easy future upgrades and integration into existing production lines.
Powder Management
Designed for industrial-scale manufacturing, the FLIGHT® HT1001P system features a comprehensive, closed-loop powder handling system, offering enhanced automation and minimal operator interaction with the powder. The highly efficient top-feed powder delivery, robust roller recoating system, and fully enclosed de-powdering station streamline material workflow, improving productivity, safety, and ease of operation.
Quality Engineering Parts
The FLIGHT® HT1001P is capable of achieving chamber temperatures of up to 220℃, enabling the processing of high-temperature engineering materials such as PA6 and PA66 for direct-use end parts. The system’s patented multi-zone heater and intelligent temperature control ensure uniform thermal distribution, delivering consistent mechanical properties and surface quality for 3D printing polymer materials.
Industrial Applications with FLIGHT® HT1001P
With its large build envelope and high-speed sintering capabilities, the FLIGHT® HT1001P offers enhanced productivity for industrial-scale SLS 3D printing. From automotive to aerospace applications, the system delivers faster turnover rates and reduced costs, offering higher ROI for end-use parts.
Automotive Spoiler Assembly
Machine: FLIGHT® HT1001P-4
Material: FS3201PA-F (PA12)
Size: 896 x 191 x 150 mm and 922 x 238 x 91 mm
In collaboration with SAPW Automotive, this spoiler assembly designed for the new generation electric car features over sized length, multi-directional connections and structure features. Additively produced on Farsoon FLIGHT® HT1001P-4, this functional prototype can achieve optimal size accuracy for excellent matching, accelerated production cycle and strong mechanical properties; making it the perfect option for design verification during the vehicle development iteration.
Truck Air Inlet System Component
Machine: FLIGHT® HT1001P-4
Material: FS3401GB-F (PA12 with Glass Bead filled)
Size: 901×155×372mm
Build Time: 10 Hours
The Truck Air Inlet System Component is designed for functional verification and fabricated in a single piece in 10 hours using Farsoon’s FLIGHT® HT1001P-4. The produced part showcases high mechanical properties,size-precision at a significant reduced cost compared to traditional manufacturing.
FLIGHT® HT1001P Technical Data
| Technical Data | FLIGHT® HT1001P-2 |
| External Dimensions （L×W×H） | 5820×2375×2185 (Full Module) (229.1×93.5×86.0 in) 2960×2375×2185 mm (Build Station only) ( 116.5×93.5×86.0 in ) |
| Build Cylinder Size1（L×W×H） | 1000×500×450 mm ( 39.4×19.7×17.7 in ) |
| Net Weight | Approx. 5000 KG ( 11023.1 lb ) (Full Module) / 3500KG (7716.2 lb) (Build Station only) |
| Laser Type | Fiber Laser, 2×300W |
| Scanner | High-precision three-axis galvo system |
| Scanning Speed | Max. 20 m/s (66 ft/s) |
| Max. Chamber Temperature | 220°C ( 428℉ ) |
| Technical Data | FLIGHT® HT1001P-4 |
| External Dimensions （L×W×H） | 5820×2375×2185 (Full Module) (229.1×93.5×86.0 in) 2960×2375×2185 mm (Build Station only) ( 116.5×93.5×86.0 in ) |
| Build Cylinder Size1（L×W×H） | 1000×500×450 mm ( 39.4×19.7×17.7 in ) |
| Net Weight | Approx. 5000 KG ( 11023.1 lb ) (Full Module) / 3500KG (7716.2 lb) (Build Station only) |
| Laser Type | Fiber Laser, 4×300W |
| Scanner | High-precision three-axis galvo system |
| Scanning Speed | Max. 20 m/s (66 ft/s) |
| Max. Chamber Temperature | 220°C ( 428℉ ) |
1 The functional build volume depends on the parts/materials.
- Brand Farsoon Technologies
- Country of origin China
- External Dimensions （L×W×H） 5820×2375×2185 (Full Module) (229.1×93.5×86.0 in), 2960×2375×2185 mm (Build Station only) (116.5×93.5×86.0 in)
- Build Volume 1000×500×450 mm, 39.4×19.7×17.7 in
- Weight Approx. 5000 KG ( 11023.1 lb ) (Full Module) / 3500KG (7716.2 lb) (Build Station only)
- Laser Type Fiber Laser, 2×300W, Fiber Laser, 4×300W
- Scanner High-precision three-axis digital galvo system
- Layer Thickness 0.06~0.3 mm ( 0.0024-0.0118 in )
- Scanning Speed Max. 15.2 m/s (49.9 ft/s)
- Max. Chamber Temperature 220°C ( 428℉ )
- Thermal Field Control Multi-zone heater & Intelligent temperature control systems
- Temperature Regulation Continuous real-time build surface temperature monitoring & optimization
- Operating System 64 bit Windows 10
- Comprehensive Software BuildStar, MakeStar®
- Data File Format STL
- Key Software Features Open machine key parameters, Real-time build parameter modification, Three-dimensional visualization, Diagnostic functions
- Inert Gas Protection Nitrogen
- Power Supply EUR/China: 380-400V, 50/60Hz, three-phase US: transformer sold with machine
- Operating Ambient Temperature 22-28°C ( 71.6-82.4℉ )
- Build Materials FS4200PA-F, FS3300PA-F, FS3201PA-F, FS3401GB-F, FS6140GF-F, WANFAB-PU95AB, Ultrasint@ TPU88A black, LUVOSINT® TPU X92A-1064 WT, more materials to come
- Technology SLS
- Printing Materials Plastic Nylon Powders
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