Ceramic – Dev https://dev.additiveplus.com Tue, 23 Sep 2025 08:44:19 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.5 https://dev.additiveplus.com/wp-content/uploads/cropped-AdditivePlus-Logo-Vertical-Dark-32x32.png Ceramic – Dev https://dev.additiveplus.com 32 32 shopengine_activated_templates a:1:{s:6:"single";a:1:{s:4:"lang";a:1:{s:2:"en";a:1:{i:7;a:3:{s:11:"template_id";i:53939;s:6:"status";b:1;s:11:"category_id";s:3:"912";}}}}} Sygpast https://dev.additiveplus.com/product/sygpast/ Wed, 25 Sep 2024 08:17:38 +0000 https://dev.additiveplus.com/?post_type=product&p=55740 Advanced DIW/SLE 3D printer for semi‑liquid materials with real‑time quality control system.

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The device is enabled to print from semi-liquid materials and thermoplastic filaments in a single process and provide the user with open access to modify the printing parameters, thus allowing the use of proprietary materials. Sygpast not only transforms semi-liquid materials into remarkable creations, but also effortlessly generates support structures using thermoplastic material, all in one seamless process. Plus, with integrated UV and IR curing capabilities, your parts are ready to be applied right after the end of the printing process.

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sygpast-pastes

Two-component pastes

It is a comprehensive tool for printing with pastes, including two-component pastes

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Printhead

SLE1 and SLE2 head modules (printing with one- and two-component liquid materials)

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Software

Sygprint, dedicated slicer

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The Hull

Proprietary solution for supporting even the most complex semi-liquid objects, automatically generated

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UV exposure, IR exposure

Illuminates UV in two wavelengths and IR, for curing and heating mid‑print

The SYGPAST printer will find its applications in the space industry (demanding satellite components), aerospace (fine turbine tooling), energy (specialized seals), chemical and materials industries (both for validation of manufactured materials and manufacturing of the specialized fixtures assisting in research), and wherever maintaining the continuous operation of machines and their parts requires their efficient adaptation to dynamically changing operating conditions (rearming of lines of machines by manufacturing specialized adapters, fixtures, and safety devices). The technology has primary applications in three areas.

Creation of spatial structures from two-component materials with set parameters for industry (including polyurethanes).

Creation of spatial structures from ceramic materials freely doped (depending on the application) for industry.

Application in the development of specialized materials in research groups (research gate machine).

Printing semi-liquid materials with FDM support structures

Sygpast revolutionizes additive manufacturing with its dual print heads: FFF and SLE, available in two versions (SLE1 and SLE2), providing research teams seamless access to machines with open parametric systems for assessing material and admixture performance in final molds.

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Dedicated SYGPRINT Slicer

The own proprietary slicing software is the bridge between innovation and production, offering complete control over your 3D printing process. Whether you’re in the lab or factory, SYGPRINT empowers you to achieve your goals with confidence, precision, and ease.

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Mid-print UV and IR exposure

Sygpast enhances its offerings with a variety of exposure options, including UV 365 nm, UV 405 nm, and IR, by developing its own proprietary solutions.

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Quality, Made in Poland

Sygnis manufacture 3D printers at own facility in Poland, ensuring the highest quality standards.
Products are renowned for their performance and reliability.

Interest in machines that enable research prototyping and subsequent manufacturing of target energy storage products has been confirmed by a letter of intent from the University of Warsaw, among others. The development of energy storage capabilities is key to achieving EU climate indicators. Battery research and development is one of humanity’s key issues in the coming decades, and Sygpast is an ideal vehicle for this, and in subsequent development iterations also for production processes.

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]]> C1000 Flexamatic https://dev.additiveplus.com/product/c1000-flexamatic/ Thu, 15 Aug 2024 01:04:44 +0000 https://dev.additiveplus.com/?post_type=product&p=52143 Designed to meet the industrial challenges of large-scale production

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3D PRINTING WITHOUT SUPPORTS: CERAMIC SLA

Top-down stereolithography allows for printing without supports by building the part from the bottom up as the tray moves down. 3DCeram is capable of producing precise and detailed parts consistently.

 

The printing material is fed into a cartridge at the start of the printing cycle, making it easy to refill the cartridge during printing.

 

Additionally, 3DCeram’s top-down stereolithography process is suitable for a wide range of materials, including ceramics and advanced composites, enabling the production of parts with high mechanical and thermal properties.

 

This technology is particularly well-suited for applications in industries such as aerospace, automotive, and medical, where high-performance and precise parts are required.

ADDITIVE-PLUS-SLA-schema-3dCERAM
C1000-Flexmatic-3DCeram_text
C101 EASY LAB: THE POSSIBILITY TO DEVELOP YOUR OWN PROCESS

Open parameters

  • Printer dedicated to research centers and universities for research and development

Optimization of the printing precision elements (mechanical and optical)

Accessible to people with reduced mobility

Easy to use

Printing with the right amount of ceramic

60 mL of ceramic is enough to start a print or 10 mL with the SAM (Small Amount of Material) option

180 mL, 360 mL, 600 mL and 920 mL cartridges available

Optimized accessibility

APPLICATION

Aerospace hardware

Owing to their exceptional physicochemical properties, including excellent corrosion resistance and electrical insulation, ceramic materials for 3D printing are a significant breakthrough for the aerospace industry, which continually seeks new technological advancements, lighter weight, and shorter development timelines. In this context, ceramics are utilized to enhance the performance of advanced space equipment, such as satellites, measurement devices, optical instruments, and more.

Ceramic foundry cores

Foundry cores play a crucial role in the manufacturing of turbine blades for both aviation and land-based gas turbines. There is currently a growing demand for complex core designs driven by the need for smaller, more efficient, and cost-effective engines that operate at higher temperatures. 3DCeram has developed an optimized method for producing ceramic foundry cores that offers significant advantages over traditional techniques, including reduced build times while improving the cost-per-core ratio.

The requirements for core production encompass high dimensional accuracy, adequate structural strength, appropriate surface roughness, and controlled material porosity. These parameters can be effectively managed through ceramic 3D printing. In addition to saving time and boosting productivity, this approach offers design flexibility, improved responsiveness, consistent quality of the produced cores, and increased profitability for manufacturers.

Biomedical advances

Since 2005, 3DCeram has been at the forefront of developing advanced biomedical solutions. Throughout the years, the company has achieved a level of expertise that fully addresses the needs of the medical field. With a diverse array of ceramic 3D printers and specialized biocompatible materials, 3DCeram possesses all the essential supply chain certifications to implement its innovative technologies across various sectors, including dental, orthopedic, maxillofacial, and plastic surgery.

The company is well-known for producing small batches of bone substitutes, such as intervertebral cages and tibial osteotomy wedges, as well as cranial and jawbone implants. Additive manufacturing allows professionals to precisely control the porosity of these ceramic substitutes. Additionally, 3DCeram has created a unique SLA-based technology called BioCranium, which facilitates the production of custom bioceramic implants.

Expanded industry

Different industrial sectors are increasingly leveraging the distinctive mechanical, electrical, thermal, and chemical properties of technical ceramic materials. 3DCeram’s additive manufacturing technology is gaining traction in areas such as chemistry, oil and gas, water treatment, electronics, automotive, and more.

Ceramic 3D printing streamlines the creation of intricate components that traditional equipment and methods cannot achieve. It minimizes downtime and removes the necessity for costly tooling, which is especially crucial for contemporary businesses and small-scale production. Furthermore, the adaptable design options facilitate rapid and mold-free manufacturing of functional parts.

For the benefit of research

The resistance and diverse properties of ceramic materials—including mechanical, magnetic, thermal, chemical, and electrical characteristics—make them suitable for applications that endure high stress in challenging environments. Similarly, 3DCeram’s highly functional and dependable additive manufacturing machines are contributing to the increasing demand for ceramic 3D printing in research conducted by major research groups and universities.

MATERIALS

Alumina (AI203)
Used more often than any other advanced ceramics. Very good mechanical resistance,electrical resistance, high hardness, corrosion and wear resistance, high operating temperature and chemically and bio- inert.

Zirconia (ZrO2)
Useful in surgical instrumentation and odontology prosthesis (crowns and bridges),porous coating dentistry: material with very good mechanical properties, great hardness,good wear resistance, corrosion resistant.

Silicon Nitride
One of the hardest and most thermally resistant ceramics. The main characteristics of silicon nitride are: low density, excellent resistance to thermal shock, excellent resistance to wear, and low thermal expansion
coefficient.

Cordierite
Cordierite is a magnesium alumina silicate with chemical formula 2MgO.2Al2O3. 5SiO2 Cordierite can be used due to low thermal conductivity and low expansion coefficient, resistance to heat and low dielectric loss.

Aluminium Nitride
The main characteristics of aluminium nitride are: high thermal resistance, excellent electrical insulation and good mechanical strength. Main application of this material is electronic industry

Zirconia 8Y
This material has excellent ionic conductivity and heat insulation properties. Main application of this ceramic material is manufacturing of solid fuel cells.

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MASS CUSTOMIZATION, MOVE TOWARD WITH ADDITIVE MANUFACTURING

The versatility of 3D printing technology offers unique benefits across various industries, making it an intriguing and adaptable tool.

The use of 3D printing for technical ceramics introduces new possibilities for applications by optimizing designs and overcoming limitations inherent in traditional production methods such as machining.

With a strong background in additive manufacturing, 3DCeram is well-equipped to understand and meet the diverse needs of different customers. Drawing from our experience, we have honed our expertise to advance the technology and address industrial demands, focusing on developing a mass production method that is also customizable.

To meet these industrialization requirements in 3D printing technical ceramics, we have introduced the C3600 ULTIMATE, an industrial printer designed to handle large parts or produce significant quantities of small, uniform, or diverse parts on its 600x600x300 mm build platform.

In the journey towards industrial-scale production, the development phase is crucial. This is why the C100 EASY FAB complements the C3600 ULTIMATE, providing a stepping stone to help you progress towards your goals effectively.

Additional equipment

  • Installation of post-processing models – allows you to easily remove unpolymerized paste.
  • Furnaces for removing photopolymer (in oxygen and nitrogen environment) and sintering of parts (in a professional environment)

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]]> C101 HYBRID https://dev.additiveplus.com/product/c101-hybrid/ Wed, 07 Aug 2024 17:30:52 +0000 https://dev.additiveplus.com/?post_type=product&p=51539 The 3D printer to develop & prototype then scale up on the C3601 HYBRID.

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The C101 HYBRID is a 3D printer produced by 3DCeram, a manufacturer based in France.
It uses the Stereolithography technology to produce alumina, aluminum nitride, hydroxyapatite, silica-based, silicon nitride, tricalcium phosphate, zirconia and ceramics parts using liquid feedstock. It offers a build volume of 100 × 100 × 150 mm.

3D PRINTING WITHOUT SUPPORTS: CERAMIC SLA

Top-down stereolithography allows for printing without supports by building the part from the bottom up as the tray moves down. 3DCeram is capable of producing precise and detailed parts consistently.

 

The printing material is fed into a cartridge at the start of the printing cycle, making it easy to refill the cartridge during printing.

 

Additionally, 3DCeram’s top-down stereolithography process is suitable for a wide range of materials, including ceramics and advanced composites, enabling the production of parts with high mechanical and thermal properties.

 

This technology is particularly well-suited for applications in industries such as aerospace, automotive, and medical, where high-performance and precise parts are required.

ADDITIVE-PLUS-SLA-schema-3dCERAM

APPLICATION

Aerospace hardware

Owing to their exceptional physicochemical properties, including excellent corrosion resistance and electrical insulation, ceramic materials for 3D printing are a significant breakthrough for the aerospace industry, which continually seeks new technological advancements, lighter weight, and shorter development timelines. In this context, ceramics are utilized to enhance the performance of advanced space equipment, such as satellites, measurement devices, optical instruments, and more.

Ceramic foundry cores

Foundry cores play a crucial role in the manufacturing of turbine blades for both aviation and land-based gas turbines. There is currently a growing demand for complex core designs driven by the need for smaller, more efficient, and cost-effective engines that operate at higher temperatures. 3DCeram has developed an optimized method for producing ceramic foundry cores that offers significant advantages over traditional techniques, including reduced build times while improving the cost-per-core ratio.

The requirements for core production encompass high dimensional accuracy, adequate structural strength, appropriate surface roughness, and controlled material porosity. These parameters can be effectively managed through ceramic 3D printing. In addition to saving time and boosting productivity, this approach offers design flexibility, improved responsiveness, consistent quality of the produced cores, and increased profitability for manufacturers.

Biomedical advances

Since 2005, 3DCeram has been at the forefront of developing advanced biomedical solutions. Throughout the years, the company has achieved a level of expertise that fully addresses the needs of the medical field. With a diverse array of ceramic 3D printers and specialized biocompatible materials, 3DCeram possesses all the essential supply chain certifications to implement its innovative technologies across various sectors, including dental, orthopedic, maxillofacial, and plastic surgery.

The company is well-known for producing small batches of bone substitutes, such as intervertebral cages and tibial osteotomy wedges, as well as cranial and jawbone implants. Additive manufacturing allows professionals to precisely control the porosity of these ceramic substitutes. Additionally, 3DCeram has created a unique SLA-based technology called BioCranium, which facilitates the production of custom bioceramic implants.

Expanded industry

Different industrial sectors are increasingly leveraging the distinctive mechanical, electrical, thermal, and chemical properties of technical ceramic materials. 3DCeram’s additive manufacturing technology is gaining traction in areas such as chemistry, oil and gas, water treatment, electronics, automotive, and more.

Ceramic 3D printing streamlines the creation of intricate components that traditional equipment and methods cannot achieve. It minimizes downtime and removes the necessity for costly tooling, which is especially crucial for contemporary businesses and small-scale production. Furthermore, the adaptable design options facilitate rapid and mold-free manufacturing of functional parts.

For the benefit of research

The resistance and diverse properties of ceramic materials—including mechanical, magnetic, thermal, chemical, and electrical characteristics—make them suitable for applications that endure high stress in challenging environments. Similarly, 3DCeram’s highly functional and dependable additive manufacturing machines are contributing to the increasing demand for ceramic 3D printing in research conducted by major research groups and universities.

MATERIALS

Alumina (AI203)
Used more often than any other advanced ceramics. Very good mechanical resistance,electrical resistance, high hardness, corrosion and wear resistance, high operating temperature and chemically and bio- inert.

Zirconia (ZrO2)
Useful in surgical instrumentation and odontology prosthesis (crowns and bridges),porous coating dentistry: material with very good mechanical properties, great hardness,good wear resistance, corrosion resistant.

Silicon Nitride
One of the hardest and most thermally resistant ceramics. The main characteristics of silicon nitride are: low density, excellent resistance to thermal shock, excellent resistance to wear, and low thermal expansion
coefficient.

Cordierite
Cordierite is a magnesium alumina silicate with chemical formula 2MgO.2Al2O3. 5SiO2 Cordierite can be used due to low thermal conductivity and low expansion coefficient, resistance to heat and low dielectric loss.

Aluminium Nitride
The main characteristics of aluminium nitride are: high thermal resistance, excellent electrical insulation and good mechanical strength. Main application of this material is electronic industry

Zirconia 8Y
This material has excellent ionic conductivity and heat insulation properties. Main application of this ceramic material is manufacturing of solid fuel cells.

3DCeram_AdditivePlus-1
3DCeram_AdditivePlus-7
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3DCeram_AdditivePlus-3
3DCeram_AdditivePlus-2
MASS CUSTOMIZATION, MOVE TOWARD WITH ADDITIVE MANUFACTURING

The versatility of 3D printing technology offers unique benefits across various industries, making it an intriguing and adaptable tool.

The use of 3D printing for technical ceramics introduces new possibilities for applications by optimizing designs and overcoming limitations inherent in traditional production methods such as machining.

With a strong background in additive manufacturing, 3DCeram is well-equipped to understand and meet the diverse needs of different customers. Drawing from our experience, we have honed our expertise to advance the technology and address industrial demands, focusing on developing a mass production method that is also customizable.

To meet these industrialization requirements in 3D printing technical ceramics, we have introduced the C3600 ULTIMATE, an industrial printer designed to handle large parts or produce significant quantities of small, uniform, or diverse parts on its 600x600x300 mm build platform.

In the journey towards industrial-scale production, the development phase is crucial. This is why the C100 EASY FAB complements the C3600 ULTIMATE, providing a stepping stone to help you progress towards your goals effectively.

Additional equipment

  • Installation of post-processing models – allows you to easily remove unpolymerized paste.
  • Furnaces for removing photopolymer (in oxygen and nitrogen environment) and sintering of parts (in a professional environment)

The post C101 HYBRID appeared first on Dev.

]]> SYGNIS F-NIS 23151 3D Printer https://dev.additiveplus.com/product/sygnis-f-nis-23151-3d-printer-2/ Mon, 20 May 2024 15:03:49 +0000 https://dev.additiveplus.com/?post_type=product&p=39102 The SYGNIS F-NIS 23151 3D printer is an ideal solution for consumers interested in DIW (Direct Ink Writing) technology.

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Direct Ink Writing 3D printer for industry, chemistry and materials laboratories. The F-NIS 23151 3D printer is ideal for consumers interested in DIW (Direct Ink Writing) technology. It offers durable, enclosed construction and complete reliability. A precision pneumatic extrusion system was implemented in the F-NIS design. This combination provides the user with a simple and reliable tool, helpful in the initial stages of proof-of-concept or as a universal base for prototyping original materials in 3D printing. F-NIS is effectively used in a variety of areas, including: universities and research Institutes, laboratories, research and development, industrial companies. 

 

UNIVERSAL 3D PRINTING SYSTEM

The versatility of the F-NIS makes it a valuable asset in numerous applications across a broad spectrum of industries and research areas. Its adaptability and reliability cater to the diverse needs of organizations and individuals engaged in innovation and experimentation. F-NIS is effectively used in a variety of areas, including universities and research Institutes, laboratories, research and development, industrial companies.

ADVANCED TECHNOLOGY FOR SPECIFIC NEEDS

F-NIS 23151 working area is a tempered glass platform, with dimensions 230 x 150 x 150 mm that heats up to 120°C. You can print on various materials directly on the forum, such as metal, PMMA, PC, and 3D-printed gaskets, enabling versatile applications. The Pneumatic Box is a device that can be connected to various pressure sources (4 bars with the possibility of increasing to 6-8 bar), allowing for precise pressure control and extrusion.

MATERIAL VERSATILITY

The versatility and adaptability of the F-NIS printer meet the diverse needs of scientists and R&D departments, and the flexibility extends to the adaptability of its components, allowing seamless integration into different research setups and enabling customized configurations to meet specific project requirements. The F-NIS 23151 excels at accommodating a wide range of materials like silicones, ceramic paste, photosensitive resin, and many others.

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sygnis f-nis 23151 3d printer and diw technology advantages

DAY-1

SIMPLE AND INTUITIVE SEMI-LIQUID 3D PRINTING

Sygnis’ original Direct Ink Writing 3D printers are a gateway machines for everyone conducting material research. It allows them to work various pastes, gels and resins. Sygnis’ DIW 3D printers are simple and helpful tools in the initial stages of proof-of-concept or as a base for prototyping proprietary materials.

DAY

WIDE RANGE OF APPLICATION AREAS

The DIW printer allows the seamless print of a wide range of materials, including the precise fabrication of single-component silicone structures, the expert handling of ceramic pastes, and the effortless creation of objects from photo-curable materials. Explore more applications in a variety of industries and sciences on our website.

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AFFORDABLE TECHNOLOGY

Discover F-NIS 23151, our proven DIW technology solution. A precision pneumatic extrusion system, which is implemented in the design, provides the user with a simple and reliable tool, helpful in the initial stages of proof-of-concept or as a universal base for prototyping original materials in 3D printing.

industrial applications. case studies

The HydroGEN project – 3D printed sealing for solid oxide electrochemical cell stacks

The HydroGEN project is a modular installation of reversible Solid Oxide Cells (rSOC), intended for integration into an industrial power plant to improve its flexibility of operation and increase the use of renewable energy sources in the hydrogen power sector. It is the brainchild of our partner, the Institute of Power Engineering (IEn). HydroGEN is based on reversible solid oxide electrochemical cells operating alternately according to the power-to-gas (P2G) concept – in electrolyzer (SOE – Solid Oxide Electrolyser) and fuel cell (SOFC – Solid Oxide Fuel Cell) modes. The HydroGEN-based installation was designed and delivered by IEn in form of a container system integrated with EC Elbląg power plant within the Hydrogin project (realized by CBRF Energa Grupa Orlen and IMP PAN). The sealing elements of the solid oxide cell stacks, manufactured by IEn, were made using a low-cost and waste-free 3D printing method on dedicated E-NIS machines designed and manufactured by Sygnis SA.

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SUCTION CUPS & SOFT GRIPPERS FOR PRODUCTION LINES

3D printing with silicones opens a new chapter in thinking about soft robotics, expands the possibilities to achieve complex geometries and speeds up the emergence of scientific breakthroughs. It’s not just the domain of science – production lines also use a variety of grippers and manipulators. That’s why we have also decided to test the F-NIS – it turns out that it is an excellent machine also for the development of the science of soft robotics.

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CUSTOM O-RINGS, GASKETS & SEALS

F-NIS technology allows to efficiently produce O-rings with complex cross-sections. This capability enables to meet the specific demands of, for example, the automotive, aerospace, and medical industries, where precise and customized sealing solutions are crucial. By leveraging the flexibility of 3D printing, F-NIS empowers  to iterate and optimize the design of O-rings rapidly. This versatility eliminates the need for molds and production lines, enabling customers to create individual functional seals on demand. For instance, you can manufacture industrial silicone seals that meet sanitary standards while maintaining total flexibility despite the layered structure inherent to 3D printing technology. One of the most incredible things about producing sealing elements on F-NIS is the amount of possibilities. It is not limited to simple flat gaskets – the technology is called 3D printing for a reason. These examples are only a few possibilities that highlight F-NIS adaptability and problem-solving capabilities.

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The device is offered in 3 specifications – A, B, and C. You can upgrade F-NIS to higher-end parameters. Additionally, the printer has many specialized accessories that allow you to personalize the device. Optionally, we offer to attach a compressor to the printer. This reliable and trusted device is in operation in numerous labs worldwide. It operates at a working pressure of up to 4 bar and is compatible with European voltage standards.

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]]> M.A.T. https://dev.additiveplus.com/product/3dceram-m-a-t/ Tue, 31 Jan 2023 16:40:12 +0000 https://dev.additiveplus.com/?post_type=product&p=23783 3D printing metals and technical ceramics.

Multi Additive Technology - MAT.

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Powerful 3D Printer for Metals, Ceramics and more: CNC + Robocasting, all in one

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MAT embraces versatility, extending its functionality to include CNC machining and robocasting.
The sturdy frame of this system offers a swift transition from 3D printing to CNC machining in one single step, enabling users to process green parts for an improved surfaced finish in comparison to other 3D printing solutions.
Additionally, Robocasting allows the extrusion of ceramic slurry through a nozzle. This process provides flexibility and adaptability to combine materials, facilitating a smooth transition between FFF and robocasting techniques.

Safe and easy to use: Ideal for a Workshop or Laboratory environment

Prioritizing safety without compromising functionality, the MAT has been designed to fit seamlessly into your lab or workshop.
By using a binder matrix in which fine ceramic powder and metal are dispersed, we’ve ensured a secure production process, eliminating the hazards often associated with powders, lasers, and other risks.
With its very intuitive design and the use of FFF technology, MAT eliminates the safety risks related to LPBF, such as lasers and metal powder, at the time it reduces the need for PPE to the minimum.
Its integrated filtration system eliminates over 99.99% of particles larger than 300 nm, thereby ensuring a clean and safe operational environment.

High Density and Strength for your Parts

The M.A.T. system takes advantage of the main strengths of Fused Filament Fabrication (FFF) to deliver metal 3D-printed parts with outstanding density and strength.
Thanks to the layer-by-layer deposition and sintering process, the metal particles are densely packed and fused, resulting in parts that can withstand high operational demands.

MAT-33

TITANIUM

PROPERTIES

  • High strenght to weight ratio
  • Low thermal conductivity
  • Low CTE
  • Bio compatible

 

APPLICATIONS

  • Aeronautics
  • Space
  • Biomedical
  • Luxury

SPECIFICATIONS

  • Titanium: Ti6AI4V (Aerospace grade)
  • Bulk density (g/cc): 4.33
  • Thermal Conductivity at 30C (W/m-K): 6.8
  • CTE (ppm/C): 9.8
  • Ultimate tensile strength: 940 MPa

Silicon Carbide (SiC)

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Titanium (Ti6Al4V)

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Aluminum Oxide (Al2O3)

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Easy Operation System with no Special Installation Requirements

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With the M.A.T., the manufacturing of technical ceramic and metal parts becomes a straightforward task.
By incorporating shaping technologies, CNC machining, and robocasting in one device, M.A.T. simplifies the process of producing complex-shaped functional parts.
The operation of the M.A.T. system is designed to be user-friendly, allowing you to create components that are significantly less costly
than those produced by conventional fabrication methods, and the whole system can fit in a workshop or lab with no special installation
requirements.

Easy Operation System with no Special Installation Requirements

M.A.T.-_Process

The first step is printing, where M.A.T seamlessly transforms your digital designs into physical reality. Utilizing its advanced technology, this 3D printer meticulously deposits layers of metal and ceramic materials with precision and accuracy, ensuring optimal part quality.
Next comes the debinding stage, where any residual binders are carefully removed from the printed parts.
In the sintering stage, the printed parts undergo a controlled heat treatment process, fusing the metal or ceramic particles together to achieve exceptional strength, durability, and mechanical properties, to ensure high-quality, fully functional parts that meet the most demanding requirements.
With M.A.T by 3D Ceram, the production of functional metal and ceramic parts has never been easier. Experience the power of a seamless 3-step process, unlocking limitless possibilities for industries ranging from aerospace and automotive to medical and beyond.

Only Technology for metals and ceramics with the ability to produce with custom infill

Material deposition used by the M.A.T. is the
only technology in the market capable of building parts with customized infill. This offers the ability to tailor the internal structure of your parts to optimize for specific performance attributes such as weight, strength, or material usage, enabling the production of parts that are not only robust and high-performing but also perfectly tailored to the specific needs of your application.

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]]> C101 EASY LAB https://dev.additiveplus.com/product/101-easy-lab/ Thu, 15 Apr 2021 14:24:02 +0000 https://dev.additiveplus.com/?post_type=product&p=4856 The 3D printer to develop & prototype then scale up on the C3601 ULTIMATE

The post C101 EASY LAB appeared first on Dev.

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This printer is user friendly, has open parameters, stereolithography laser, free link support technology, a pressure tank (1,5 liter) feeding to provide the material quantity required for an optimized run 100*100*150, peristaltic pump for flowrate control to manage quantity of printed ceramic slurry, accessible for persons with reduced mobility, easy scale up to C3600 (600 x 600 x 300 mm)

3D PRINTING WITHOUT SUPPORTS: CERAMIC SLA

Top-down stereolithography allows for printing without supports by building the part from the bottom up as the tray moves down. 3DCeram is capable of producing precise and detailed parts consistently.

 

The printing material is fed into a cartridge at the start of the printing cycle, making it easy to refill the cartridge during printing.

 

Additionally, 3DCeram’s top-down stereolithography process is suitable for a wide range of materials, including ceramics and advanced composites, enabling the production of parts with high mechanical and thermal properties.

 

This technology is particularly well-suited for applications in industries such as aerospace, automotive, and medical, where high-performance and precise parts are required.

ADDITIVE-PLUS-SLA-schema-3dCERAM
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C101 EASY LAB: THE POSSIBILITY TO DEVELOP YOUR OWN PROCESS

Open parameters

  • Printer dedicated to research centers and universities for research and development

Optimization of the printing precision elements (mechanical and optical)

Accessible to people with reduced mobility

Easy to use

Printing with the right amount of ceramic

60 mL of ceramic is enough to start a print or 10 mL with the SAM (Small Amount of Material) option

180 mL, 360 mL, 600 mL and 920 mL cartridges available

Optimized accessibility

APPLICATION

Aerospace hardware

Owing to their exceptional physicochemical properties, including excellent corrosion resistance and electrical insulation, ceramic materials for 3D printing are a significant breakthrough for the aerospace industry, which continually seeks new technological advancements, lighter weight, and shorter development timelines. In this context, ceramics are utilized to enhance the performance of advanced space equipment, such as satellites, measurement devices, optical instruments, and more.

Ceramic foundry cores

Foundry cores play a crucial role in the manufacturing of turbine blades for both aviation and land-based gas turbines. There is currently a growing demand for complex core designs driven by the need for smaller, more efficient, and cost-effective engines that operate at higher temperatures. 3DCeram has developed an optimized method for producing ceramic foundry cores that offers significant advantages over traditional techniques, including reduced build times while improving the cost-per-core ratio.

The requirements for core production encompass high dimensional accuracy, adequate structural strength, appropriate surface roughness, and controlled material porosity. These parameters can be effectively managed through ceramic 3D printing. In addition to saving time and boosting productivity, this approach offers design flexibility, improved responsiveness, consistent quality of the produced cores, and increased profitability for manufacturers.

Biomedical advances

Since 2005, 3DCeram has been at the forefront of developing advanced biomedical solutions. Throughout the years, the company has achieved a level of expertise that fully addresses the needs of the medical field. With a diverse array of ceramic 3D printers and specialized biocompatible materials, 3DCeram possesses all the essential supply chain certifications to implement its innovative technologies across various sectors, including dental, orthopedic, maxillofacial, and plastic surgery.

The company is well-known for producing small batches of bone substitutes, such as intervertebral cages and tibial osteotomy wedges, as well as cranial and jawbone implants. Additive manufacturing allows professionals to precisely control the porosity of these ceramic substitutes. Additionally, 3DCeram has created a unique SLA-based technology called BioCranium, which facilitates the production of custom bioceramic implants.

Expanded industry

Different industrial sectors are increasingly leveraging the distinctive mechanical, electrical, thermal, and chemical properties of technical ceramic materials. 3DCeram’s additive manufacturing technology is gaining traction in areas such as chemistry, oil and gas, water treatment, electronics, automotive, and more.

Ceramic 3D printing streamlines the creation of intricate components that traditional equipment and methods cannot achieve. It minimizes downtime and removes the necessity for costly tooling, which is especially crucial for contemporary businesses and small-scale production. Furthermore, the adaptable design options facilitate rapid and mold-free manufacturing of functional parts.

For the benefit of research

The resistance and diverse properties of ceramic materials—including mechanical, magnetic, thermal, chemical, and electrical characteristics—make them suitable for applications that endure high stress in challenging environments. Similarly, 3DCeram’s highly functional and dependable additive manufacturing machines are contributing to the increasing demand for ceramic 3D printing in research conducted by major research groups and universities.

MATERIALS

Alumina (AI203)
Used more often than any other advanced ceramics. Very good mechanical resistance,electrical resistance, high hardness, corrosion and wear resistance, high operating temperature and chemically and bio- inert.

Zirconia (ZrO2)
Useful in surgical instrumentation and odontology prosthesis (crowns and bridges),porous coating dentistry: material with very good mechanical properties, great hardness,good wear resistance, corrosion resistant.

Silicon Nitride
One of the hardest and most thermally resistant ceramics. The main characteristics of silicon nitride are: low density, excellent resistance to thermal shock, excellent resistance to wear, and low thermal expansion
coefficient.

Cordierite
Cordierite is a magnesium alumina silicate with chemical formula 2MgO.2Al2O3. 5SiO2 Cordierite can be used due to low thermal conductivity and low expansion coefficient, resistance to heat and low dielectric loss.

Aluminium Nitride
The main characteristics of aluminium nitride are: high thermal resistance, excellent electrical insulation and good mechanical strength. Main application of this material is electronic industry

Zirconia 8Y
This material has excellent ionic conductivity and heat insulation properties. Main application of this ceramic material is manufacturing of solid fuel cells.

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MASS CUSTOMIZATION, MOVE TOWARD WITH ADDITIVE MANUFACTURING

The versatility of 3D printing technology offers unique benefits across various industries, making it an intriguing and adaptable tool.

The use of 3D printing for technical ceramics introduces new possibilities for applications by optimizing designs and overcoming limitations inherent in traditional production methods such as machining.

With a strong background in additive manufacturing, 3DCeram is well-equipped to understand and meet the diverse needs of different customers. Drawing from our experience, we have honed our expertise to advance the technology and address industrial demands, focusing on developing a mass production method that is also customizable.

To meet these industrialization requirements in 3D printing technical ceramics, we have introduced the C3600 ULTIMATE, an industrial printer designed to handle large parts or produce significant quantities of small, uniform, or diverse parts on its 600x600x300 mm build platform.

In the journey towards industrial-scale production, the development phase is crucial. This is why the C100 EASY FAB complements the C3600 ULTIMATE, providing a stepping stone to help you progress towards your goals effectively.

Additional equipment

  • Installation of post-processing models – allows you to easily remove unpolymerized paste.
  • Furnaces for removing photopolymer (in oxygen and nitrogen environment) and sintering of parts (in a professional environment)

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]]> C900 HYBRID https://dev.additiveplus.com/product/900-hybrid/ Thu, 15 Apr 2021 13:44:30 +0000 https://dev.additiveplus.com/?post_type=product&p=4843 In order to print a second, or more, material at the same time.

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3DCERAM offer the C900 Hybrid in order to print a second, or more, material at the same time.

 

Advantages of this hybrid system are multiple:

•  The deposit of the second material can be adjusted according to your needs and specifications.

•  Inside the system, several type of dispenser systems are possible up to 3 systems : from needle valve to micro dispensing system.

•  Hybrid functions integrated in CPS software (one software to control printer and hybrid)

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Printing Without Supports


Top-down stereolithography enables technology that can print without supports. The tray moves down as the part itself is built from the bottom-up. 3DCeram is able produce consistent parts with high precision and fine details.

 

The feeding of the printing material is done by a printing material is fed into a cartridge which is simply filled at the beginning of the printing cycle. It is possible to re-fill the cartridge during the printing cycle.

Key Benefits

 

3DCeram ceramics are developed for use with the C900 Hybrid printer.

Indeed, their technical characteristics promote a regular feeding of the printer and allow to obtain homogeneous layers for a maximum quality of the products. They guarantee a level of quality recognized by the most demanding industries.

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APPLICATION

Aerospace hardware

Owing to their exceptional physicochemical properties, including excellent corrosion resistance and electrical insulation, ceramic materials for 3D printing are a significant breakthrough for the aerospace industry, which continually seeks new technological advancements, lighter weight, and shorter development timelines. In this context, ceramics are utilized to enhance the performance of advanced space equipment, such as satellites, measurement devices, optical instruments, and more.

Ceramic foundry cores

Foundry cores play a crucial role in the manufacturing of turbine blades for both aviation and land-based gas turbines. There is currently a growing demand for complex core designs driven by the need for smaller, more efficient, and cost-effective engines that operate at higher temperatures. 3DCeram has developed an optimized method for producing ceramic foundry cores that offers significant advantages over traditional techniques, including reduced build times while improving the cost-per-core ratio.

The requirements for core production encompass high dimensional accuracy, adequate structural strength, appropriate surface roughness, and controlled material porosity. These parameters can be effectively managed through ceramic 3D printing. In addition to saving time and boosting productivity, this approach offers design flexibility, improved responsiveness, consistent quality of the produced cores, and increased profitability for manufacturers.

Biomedical advances

Since 2005, 3DCeram has been at the forefront of developing advanced biomedical solutions. Throughout the years, the company has achieved a level of expertise that fully addresses the needs of the medical field. With a diverse array of ceramic 3D printers and specialized biocompatible materials, 3DCeram possesses all the essential supply chain certifications to implement its innovative technologies across various sectors, including dental, orthopedic, maxillofacial, and plastic surgery.

The company is well-known for producing small batches of bone substitutes, such as intervertebral cages and tibial osteotomy wedges, as well as cranial and jawbone implants. Additive manufacturing allows professionals to precisely control the porosity of these ceramic substitutes. Additionally, 3DCeram has created a unique SLA-based technology called BioCranium, which facilitates the production of custom bioceramic implants.

Expanded industry

Different industrial sectors are increasingly leveraging the distinctive mechanical, electrical, thermal, and chemical properties of technical ceramic materials. 3DCeram’s additive manufacturing technology is gaining traction in areas such as chemistry, oil and gas, water treatment, electronics, automotive, and more.

Ceramic 3D printing streamlines the creation of intricate components that traditional equipment and methods cannot achieve. It minimizes downtime and removes the necessity for costly tooling, which is especially crucial for contemporary businesses and small-scale production. Furthermore, the adaptable design options facilitate rapid and mold-free manufacturing of functional parts.

For the benefit of research

The resistance and diverse properties of ceramic materials—including mechanical, magnetic, thermal, chemical, and electrical characteristics—make them suitable for applications that endure high stress in challenging environments. Similarly, 3DCeram’s highly functional and dependable additive manufacturing machines are contributing to the increasing demand for ceramic 3D printing in research conducted by major research groups and universities.

MATERIALS

Alumina (AI203)
Used more often than any other advanced ceramics. Very good mechanical resistance,electrical resistance, high hardness, corrosion and wear resistance, high operating temperature and chemically and bio- inert.

Zirconia (ZrO2)
Useful in surgical instrumentation and odontology prosthesis (crowns and bridges),porous coating dentistry: material with very good mechanical properties, great hardness,good wear resistance, corrosion resistant.

Silicon Nitride
One of the hardest and most thermally resistant ceramics. The main characteristics of silicon nitride are: low density, excellent resistance to thermal shock, excellent resistance to wear, and low thermal expansion
coefficient.

Cordierite
Cordierite is a magnesium alumina silicate with chemical formula 2MgO.2Al2O3. 5SiO2 Cordierite can be used due to low thermal conductivity and low expansion coefficient, resistance to heat and low dielectric loss.

Aluminium Nitride
The main characteristics of aluminium nitride are: high thermal resistance, excellent electrical insulation and good mechanical strength. Main application of this material is electronic industry

Zirconia 8Y
This material has excellent ionic conductivity and heat insulation properties. Main application of this ceramic material is manufacturing of solid fuel cells.

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]]> С101 EASY FAB https://dev.additiveplus.com/product/%d1%81101-easy-fab/ Sun, 13 Sep 2020 11:50:11 +0000 https://dev.additiveplus.com/?post_type=product&p=341 The 3D printer to develop & prototype.

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The 3D printer to develop & prototype then scale up on the C1000 FLEXMATIC or C3600 ULTIMATE

• User friendly
• Lab Mode for free development
• Stereolithography laser
• Optimized accessibility
• A pressure tank (2,5 liter) feeding to provide the material quantity required for an optimized run 100*100*150
• Accurate control of the quantity of slurry thanks to the peristaltic pump, automatic adjustment of slurry quantity dispensed
• Accessible for persons with reduced mobility
• Easy scale up to C3600 (600 x 600 x 300 mm)

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Additional equipment

  • Installation of post-processing models – allows you to easily remove unpolymerized paste.
  • Furnaces for removing photopolymer (in oxygen and nitrogen environment) and sintering of parts (in a professional environment).

Printing Without Supports

Top-down stereolithography enables technology that can print without supports. The tray moves down as the part itself is built from the bottom-up. 3DCeram is able produce consistent parts with high precision and fine details.


The feeding of the printing material is done by a printing material is fed into a cartridge which is simply filled at the beginning of the printing cycle. It is possible to re-fill the cartridge during the printing cycle.

SLA-schema-2

APPLICATION

Aerospace hardware

Owing to their exceptional physicochemical properties, including excellent corrosion resistance and electrical insulation, ceramic materials for 3D printing are a significant breakthrough for the aerospace industry, which continually seeks new technological advancements, lighter weight, and shorter development timelines. In this context, ceramics are utilized to enhance the performance of advanced space equipment, such as satellites, measurement devices, optical instruments, and more.

Ceramic foundry cores

Foundry cores play a crucial role in the manufacturing of turbine blades for both aviation and land-based gas turbines. There is currently a growing demand for complex core designs driven by the need for smaller, more efficient, and cost-effective engines that operate at higher temperatures. 3DCeram has developed an optimized method for producing ceramic foundry cores that offers significant advantages over traditional techniques, including reduced build times while improving the cost-per-core ratio.

The requirements for core production encompass high dimensional accuracy, adequate structural strength, appropriate surface roughness, and controlled material porosity. These parameters can be effectively managed through ceramic 3D printing. In addition to saving time and boosting productivity, this approach offers design flexibility, improved responsiveness, consistent quality of the produced cores, and increased profitability for manufacturers.

Biomedical advances

Since 2005, 3DCeram has been at the forefront of developing advanced biomedical solutions. Throughout the years, the company has achieved a level of expertise that fully addresses the needs of the medical field. With a diverse array of ceramic 3D printers and specialized biocompatible materials, 3DCeram possesses all the essential supply chain certifications to implement its innovative technologies across various sectors, including dental, orthopedic, maxillofacial, and plastic surgery.

The company is well-known for producing small batches of bone substitutes, such as intervertebral cages and tibial osteotomy wedges, as well as cranial and jawbone implants. Additive manufacturing allows professionals to precisely control the porosity of these ceramic substitutes. Additionally, 3DCeram has created a unique SLA-based technology called BioCranium, which facilitates the production of custom bioceramic implants.

Expanded industry

Different industrial sectors are increasingly leveraging the distinctive mechanical, electrical, thermal, and chemical properties of technical ceramic materials. 3DCeram’s additive manufacturing technology is gaining traction in areas such as chemistry, oil and gas, water treatment, electronics, automotive, and more.

Ceramic 3D printing streamlines the creation of intricate components that traditional equipment and methods cannot achieve. It minimizes downtime and removes the necessity for costly tooling, which is especially crucial for contemporary businesses and small-scale production. Furthermore, the adaptable design options facilitate rapid and mold-free manufacturing of functional parts.

For the benefit of research

The resistance and diverse properties of ceramic materials—including mechanical, magnetic, thermal, chemical, and electrical characteristics—make them suitable for applications that endure high stress in challenging environments. Similarly, 3DCeram’s highly functional and dependable additive manufacturing machines are contributing to the increasing demand for ceramic 3D printing in research conducted by major research groups and universities.

MATERIALS

Alumina (AI203)
Used more often than any other advanced ceramics. Very good mechanical resistance,electrical resistance, high hardness, corrosion and wear resistance, high operating temperature and chemically and bio- inert.

Zirconia (ZrO2)
Useful in surgical instrumentation and odontology prosthesis (crowns and bridges),porous coating dentistry: material with very good mechanical properties, great hardness,good wear resistance, corrosion resistant.

Silicon Nitride
One of the hardest and most thermally resistant ceramics. The main characteristics of silicon nitride are: low density, excellent resistance to thermal shock, excellent resistance to wear, and low thermal expansion
coefficient.

Cordierite
Cordierite is a magnesium alumina silicate with chemical formula 2MgO.2Al2O3. 5SiO2 Cordierite can be used due to low thermal conductivity and low expansion coefficient, resistance to heat and low dielectric loss.

Aluminium Nitride
The main characteristics of aluminium nitride are: high thermal resistance, excellent electrical insulation and good mechanical strength. Main application of this material is electronic industry

Zirconia 8Y
This material has excellent ionic conductivity and heat insulation properties. Main application of this ceramic material is manufacturing of solid fuel cells.

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]]> C900 FLEX https://dev.additiveplus.com/product/ceramaker-900/ Fri, 11 Sep 2020 15:46:06 +0000 https://dev.additiveplus.com/?post_type=product&p=297 С900 Flex 3D printer allows you to produce products with a high surface quality, the roughness of which does not exceed 2 microns.

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Mechanical processing can be carried out at any intermediate stage. The parameter setting module has an open architecture, which makes it possible to use different materials. CERAMAKER 3D printer is equipped with modules of different size. This makes it possible to optimize the consumption of paste during printing. The model has gained wide popularity in the aircraft industry, chemical industry, medicine, watchmaking and jewelry, devices are used to produce complex electrical components.

Open parameters

  • 3 sizes of building platform: 100 x 300 mm, 200 x 300 mm and 300 x 300 mm
  • Free link technology
  • SAM (Small Amount of Material) option : launch a fast printing run with only 100 mL of slurry

Application

Aerospace hardware

Owing to their exceptional physicochemical properties, including excellent corrosion resistance and electrical insulation, ceramic materials for 3D printing are a significant breakthrough for the aerospace industry, which continually seeks new technological advancements, lighter weight, and shorter development timelines. In this context, ceramics are utilized to enhance the performance of advanced space equipment, such as satellites, measurement devices, optical instruments, and more.

Ceramic foundry cores

Foundry cores play a crucial role in the manufacturing of turbine blades for both aviation and land-based gas turbines. There is currently a growing demand for complex core designs driven by the need for smaller, more efficient, and cost-effective engines that operate at higher temperatures. 3DCeram has developed an optimized method for producing ceramic foundry cores that offers significant advantages over traditional techniques, including reduced build times while improving the cost-per-core ratio.

The requirements for core production encompass high dimensional accuracy, adequate structural strength, appropriate surface roughness, and controlled material porosity. These parameters can be effectively managed through ceramic 3D printing. In addition to saving time and boosting productivity, this approach offers design flexibility, improved responsiveness, consistent quality of the produced cores, and increased profitability for manufacturers.

Biomedical advances

Since 2005, 3DCeram has been at the forefront of developing advanced biomedical solutions. Throughout the years, the company has achieved a level of expertise that fully addresses the needs of the medical field. With a diverse array of ceramic 3D printers and specialized biocompatible materials, 3DCeram possesses all the essential supply chain certifications to implement its innovative technologies across various sectors, including dental, orthopedic, maxillofacial, and plastic surgery.

The company is well-known for producing small batches of bone substitutes, such as intervertebral cages and tibial osteotomy wedges, as well as cranial and jawbone implants. Additive manufacturing allows professionals to precisely control the porosity of these ceramic substitutes. Additionally, 3DCeram has created a unique SLA-based technology called BioCranium, which facilitates the production of custom bioceramic implants.

Expanded industry

Different industrial sectors are increasingly leveraging the distinctive mechanical, electrical, thermal, and chemical properties of technical ceramic materials. 3DCeram’s additive manufacturing technology is gaining traction in areas such as chemistry, oil and gas, water treatment, electronics, automotive, and more.

Ceramic 3D printing streamlines the creation of intricate components that traditional equipment and methods cannot achieve. It minimizes downtime and removes the necessity for costly tooling, which is especially crucial for contemporary businesses and small-scale production. Furthermore, the adaptable design options facilitate rapid and mold-free manufacturing of functional parts.

For the benefit of research

The resistance and diverse properties of ceramic materials—including mechanical, magnetic, thermal, chemical, and electrical characteristics—make them suitable for applications that endure high stress in challenging environments. Similarly, 3DCeram’s highly functional and dependable additive manufacturing machines are contributing to the increasing demand for ceramic 3D printing in research conducted by major research groups and universities.

Materials

Alumina (AI203)
Used more often than any other advanced ceramics. Very good mechanical resistance,electrical resistance, high hardness, corrosion and wear resistance, high operating temperature and chemically and bio- inert.

Zirconia (ZrO2)
Useful in surgical instrumentation and odontology prosthesis (crowns and bridges),porous coating dentistry: material with very good mechanical properties, great hardness,good wear resistance, corrosion resistant.

Silicon Nitride
One of the hardest and most thermally resistant ceramics. The main characteristics of silicon nitride are: low density, excellent resistance to thermal shock, excellent resistance to wear, and low thermal expansion
coefficient.

Cordierite
Cordierite is a magnesium alumina silicate with chemical formula 2MgO.2Al2O3. 5SiO2 Cordierite can be used due to low thermal conductivity and low expansion coefficient, resistance to heat and low dielectric loss.

Aluminium Nitride
The main characteristics of aluminium nitride are: high thermal resistance, excellent electrical insulation and good mechanical strength. Main application of this material is electronic industry

Zirconia 8Y
This material has excellent ionic conductivity and heat insulation properties. Main application of this ceramic material is manufacturing of solid fuel cells.

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