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QNESS 250 / QNESS 750 / QNESS 3000 E EVO

hardness tester series EVO by QATM combines extremely short cycle times with maximum precision

Categories:
Hardness Testers, Macro Hardness Testers

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Description

FEATURES

Unique operating convenience for large, awkwardly-shaped moulded and formed components and workpieces. The work table, optional with the M and E versions, can be tilted up to 5° – including built-in grips – no extra workpiece clamping necessary!

No long tool changeovers for inaccessible test positions. The downholder can be swivelled in and out via manual or motorized action, as required. Furthermore, the clamping elements can be changed easily and adapted to suit the customer‘s component.

If the 510mm height of the test room is still not enough for especially large, bulky or difficult-to-clamp items, on request QATM can provide an even taller machine frame. The robust steel frame can be produced in customized dimensions.

The new EVO product line guarantees optimized test parameters, a faster Windows 10 PC, much shorter serial autofocus times, significantly faster regulation of brightness and image evaluation, all of which contributes to far more rapid cycle completion times in everyday hardness testing – with even quieter operating noises.

High-quality CMOS 5-megapixel cameras with Ethernet data transfer define the current industrial standard. Unlike other camera systems, a far higher transmission stability is possible here. Additionally, the PC and hardness testing device can be set up remotely at great distances from each other. This is ideal in manufacturing environments in which the control infrastructure is installed in external switch cabinets.

The optics system has been completely redeveloped. It was built on site in the cleanroom at the QATM plant and benefits from the company’s comprehensive expertise. All the new devices share one universal microscope system covering all the necessary visual ranges between 0.1 mm and 8 mm in maximum clarity and contrast. The QATM system guarantees uniform illumination across the entire image, regardless of the degree of magnification, and without dark edges.

XLED illumination modules revolutionize the analysis of Brinell indentations. Due to beading on commercially available lenses, soft Brinell indentations in particular can be subject to imprecise gauging results. In contrast, XLED lenses guarantee precise and repeatable measurements, regardless of material type and hardness, due to direct and wide-extension illumination.

High-performance induction motor in the E version facilitates a workpiece clamping force of up to 3500 kg. Clamping power is adapted to the test method and is automatically set to be greater than the test force. Operators do not need to set levels and can rely on the device to guarantee safe, optimized adaption.

The 12” ultra-flat, capacitive touch display can be raised, lowered and tilted smoothly via ball-and-socket joints for ergonomically optimized use.

A range of clamping and holding elements can be configured to suit tooling requirements. The optional transparent collision guard can protect tools on the device from damage while ensuring an unrestricted view of the test cell interior.

Brand QATM
Test force range Qness 250 E EVO: 1 - 250 kg (9.81 - 2450 N) Qness 750 E EVO: 0.3 – 750 kg (2.94 – 7358 N) Qness 3000 E: 0.3 - 3000 kg (2.94 - 29430 N)
Height adjustment electrical / asynchron motor
Test height / Throat depth 510 mm / 320 mm
Test anvil 584 x 450 mm
Max. work piece weight "unlimited"
Weight of basic machine 500 kg
Test sequence fully automatic / electronic force control
Software Qpix T2 (Option: Qpix CONTROL 2 M)
Camerasystem / Image transfer 5 MP Ethernet Industrial standard / up to 270FPS
Interfaces 1x USB (Front) 4x USB, 2x RJ45 (Ethernet), 1x DisplayPort, 1x RS232, 1x HDMI
Lenses XLED 1, XLED 2, XLED 5, 5x, 10x, 20x, 50x, 100x
Field of view (acc. to equipment) 0.113x 0.084 mm (100x) up to 7.98 x 5.97 mm (XLED 1)
Display Capacitive 12“ Touch - Display
Power supply 230~1/N/PE, 110~1/N/PE
Max. power consumption ~ 1230 W

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QNESS 250 / QNESS 750 / QNESS 3000 E EVO

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