InssTek MX-Lab
MX-Lab is a unique opportunity to enter the DED (Direct Energy Deposition) technology. It is a perfect choice for materials research.
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Technology:
DED, DMT
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Materials:
Metal Powders
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Categories:
3D printers, Business 3D Printers, DED, Engineering, Material Development, Medical, Metal, Metal 3D Printers, Powder
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Description
Introducing MX-Lab System. Alloy & Metallurgy Research DED machine. Metallurgical Research system, fabricating your New Alloys.
- Simple system for easy entrance of DED
- Focus on powder metallurgy research
- 3Axis system & DMT Technology
- Accurate & Stable CVM Powder Feeding system applied (built-in)
- Hexa-Feeding system for multi materials
- LFM-1 technology applied (built-in)
Compact System for Easy Installation
- CVM Powder Feeding System
- Cartridge Type Optics
- Laser Generator
- E-Box
- Stage
- Pannel
DED & Material Research Machine
The state-of-the-art MX-Lab, designed specifically for those who seek to innovate and discover.
Entry-Level Direct Energy Deposition (DED) System
- Empower Your Research: Our basic DED (Direct Energy Deposition) machine provides an affordable entry point into advanced additive manufacturing.
- Precision Engineering: Featuring a 3-Axis system paired with DMT® Technology, this machine delivers exceptional accuracy and control.
- Superior Quality: Equipped with a high-quality fiber laser system, ensuring reliable and consistent results.
Tailored for Innovative Research
- Dedicated to Discovery: The MX-Lab is specialized for material research and prototyping, allowing you to push the boundaries of what’s possible in your field.
- Innovate New Alloys: Dive into the development of new materials, with capabilities to create and test unique alloy compositions.
Advanced Powder Feeding: With six precision powder feeders offering meticulous feeding rate control, your research can achieve unprecedented levels of accuracy.
Exceptional User Experience
- Intuitive Control Interface: Navigate your projects with ease using our user-friendly touch screen control, designed for both seasoned experts and those new to additive manufacturing.
- Multi-Material Management: Seamlessly work with diverse materials in your research, adapting to your unique project needs.
dmt technology
The most precise DED Technology.
DMT® is Direct Metal Tooling, developed by InssTek and categorized as Direct Energy Disposition(DED) technology according to ASTM standards. Using 2 vision cameras, DMT technology analyzes and controls the height of the meltpool in real-time.
MX-Lab Function
Built-in feeder
CVM (Clogged Vibration Method) system is a new type of powder feeding system. It has impressively stable powder feed rate, semi-permanent life time and broad feeding rate range. It can feed the titanium powder from 0.03g/min to 2.0g/min with no hardware change. Also this system is applicable with gravity powder supply method and direct powder supply method with gas in DED process.
Auto Z
Automatically adjusts the distance between sample and nozzle to WOP(9mm) layer by layer during deposition.
Laser Control
Sets the appropriate laser power for the material at the desired location based on NC-Code when producing a multi material sample.
Applicable Material for DMT
The table shows just the metals already printed with our technology so far. Almost every week a new metal is added to our experience.
Fe-based Alloys
P20, P21, H13, SS304L, SS316L, SS420, 2507
Ti-based Alloys
Ti(Grade 2), Ti6-Al-4V(Grade5, Grade23)
Ni-based Alloys
Inconel600, 625, 690, 713, 718, Hastelloy22, 276, Nimonic75, Invar36
Co-based Alloys
CoCr, Stellite6, Stellite21, Stellite25
Cu-based Alloys
Al-Bronze, Cu-Sn
Microstructure. fe-based Alloys. ss316l
| Materials – SS316L | Tensile Strength | Yield Strength | Elongation | Hardness |
| InssTek(DMT®) | 575 MPa | 450 MPa | 36% | 182 Hv |
Microstructure. Ni-based Alloys Inconel625
| Materials – Inconel625 | Tensile Strength | Yield Strength | Elongation | Hardness |
| InssTek(DMT®) | 1013 MPa | 670 MPa | 32% | 252 Hv |
Microstructure. Ti-based Alloys Ti-6Al-4V
| Materials – Ti-6Al-4V | Tensile Strength | Yield Strength | Elongation | Hardness |
| InssTek(DMT®) | 1141 MPa | 1036 MPa | 7% | 38.5 Hv |
application
Gas Turbine Blade
Simultaneous 5-Axis printing
- Mechanical part for high temperature environment.
- It made with titanium material and manufactured
- With 5-Axis DED technique.
- Material: Ti-6AI-4V
MIIT Disc
Manufactured using three different metal alloys
- Hollow Structure
Fully closed hollow structure - Overhang Structure
Printed without support, by DMT® 5-Axis Motion - Multi Materials
Complete part printed with multiple metal alloys in a single process (Printing duration : 75 hours)
Material : AI-Bronze, Stellite21, P21
Automotive Mold (Corossion)
Corossion-resistant material
- 30% life cycle enhancement by printing
- Corrosion-resistant material on normal material substrate
- Cost reduction by depositing alloys to the right place where functional properties are required
- Able to apply for a new concept product development
- Functionally gradient materials that enables to have high density and excellent mechanical properties
- Coating materials : Hastelloy C-22
- Brand Insstek
- Country of origin Korea
- Printing Materials Metal Powders
- Technology DED, DMT
- External Dimensions (L×W×H） 1116×845×2005mm ( 43.93×33.27×78.94 in )
- Software MX-OS for MX-Lab / Material Designer & MiXO DMT® Closed Loop Feedback Control system
- Data File Format STL
- Power Supply EUR/China: 220V±10%, 1~/N/PE, 50Hz, 14A US: transformer sold with machine
Documents
Videos
