Materials – Dev https://dev.additiveplus.com Wed, 01 Oct 2025 10:57:02 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.5 https://dev.additiveplus.com/wp-content/uploads/cropped-AdditivePlus-Logo-Vertical-Dark-32x32.png Materials – Dev https://dev.additiveplus.com 32 32 shopengine_activated_templates a:1:{s:6:"single";a:1:{s:4:"lang";a:1:{s:2:"en";a:1:{i:7;a:3:{s:11:"template_id";i:53939;s:6:"status";b:1;s:11:"category_id";s:3:"912";}}}}} Zetamix White Zirconia Filament 1,75mm https://dev.additiveplus.com/product/zetamix-white-zirconia-filament-175mm/ Wed, 01 Oct 2025 10:50:23 +0000 https://dev.additiveplus.com/?post_type=product&p=68781 White zirconia filament: Print FDM ceramic parts → sinter into high-strength components with luxury finishes for tooling & premium goods.

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Zetamix White Zirconia Filament enables direct production of advanced ceramic components using standard FDM 3D printers. Create parts with exceptional mechanical strength, stunning surface finishes, and premium aesthetics—perfect for luxury goods, high-wear tooling, and demanding technical applications that require both beauty and performance.

Why Engineers & Manufacturers Choose Zetamix Alumina

Exceptional Mechanical Performance

  • Outstanding bending strength: 400-1000 MPa

  • High hardness: 10 GPa (Hv10)

  • 98-99% density after sintering for maximum strength

  • Excellent shock and impact resistance

Premium Aesthetic Versatility

  • Beautiful white matte finish after sintering

  • Can be polished to mirror-like gloss

  • Brushed, satin, or high-polish finishes possible

  • Ideal for luxury goods and high-visibility applications

Diverse Application Range

  • Internal tooling and manufacturing fixtures

  • Luxury product prototypes and final parts

  • Technical ceramics requiring high strength

  • Consumer goods with premium aesthetics

Material Properties After Sintering

zetamix-circonia

  • Density: 98-99% of theoretical density

  • Bending Strength: 400-1000 MPa

  • Hardness: 10 GPa (Hv10)

  • Dielectric Constant: 32 (±0.5) at 9.4 GHz

  • Loss Tangent: ≈1×10⁻³

  •  

Your Path to Premium Ceramic Parts

1. Design for Ceramic Manufacturing

  • Scale models by 127.4% (X/Y/Z) for sintering shrinkage

  • Minimum part size: 6mm cube | Minimum wall: 1mm

  • Minimum pin diameter: 2.3mm | Minimum hole: 0.6mm (vertical)

  • Maximum overhang: 40° unsupported, 15° for ceilings

2. Precision Printing Protocol

  • Use grooved drive gears to prevent filament grinding

  • Print on flexible build plates for easy removal

  • 100% fan speed for optimal surface quality

  • 1mm retraction at 20 mm/s recommended

  • Minimum 2 wall layers with 5-100% infill density

3. Controlled Debinding & Sintering

  • Chemical Debinding: 6h acetone bath at 40°C (>5% mass loss)

  • Thermal Debinding: 8°C/h ramp to 500°C (≈2.5 days) or accelerated cycle available

  • Sintering: 50°C/h to 1475°C with 2h hold in air atmosphere

FAQs

What makes zirconia superior to other ceramics for strength applications?

Zirconia offers exceptional bending strength (400-1000 MPa) and fracture toughness, making it significantly more impact-resistant than alumina or other technical ceramics—ideal for functional parts and tooling.

Zirconia can be finished as-matted (natural white finish), brushed, polished to satin, or mirror-polished to high gloss, making it perfect for luxury goods and high-end consumer products.

Luxury watch components, jewelry, high-end consumer goods, dental and medical prototypes, wear-resistant tooling, and any application requiring both aesthetic appeal and mechanical performance.

Sintered parts achieve 98-99% density with mechanical properties comparable to zirconia produced by traditional ceramic manufacturing methods.

Maximum printed size determined by furnace dimensions, minimum wall: 1mm, minimum feature: 0.6mm. Avoid sharp corners and maintain uniform wall thicknesses where possible.

 Yes! The 0.6mm minimum feature size allows for intricate details, text, and complex geometries impossible with traditional ceramic manufacturing.

Printing varies by model. Chemical debinding takes 6h + 2h drying, thermal debinding ≈60h (or 23h accelerated), and sintering ≈29h including ramp times and holding.

 Standard ceramic filament handling—use in well-ventilated areas, wear FFP2 masks during printing and handling. The sintered zirconia is biologically inert.

One year when stored in original vacuum-sealed packaging in cool, dry conditions.

The as-sintered surface has a pleasant matte white finish. For glossy or brushed finishes, mechanical polishing or blasting is required after sintering.

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]]> Zetamix Black Zirconia Filament 1,75mm https://dev.additiveplus.com/product/zetamix-black-zirconia-filament-175mm/ Wed, 01 Oct 2025 10:39:36 +0000 https://dev.additiveplus.com/?post_type=product&p=68771 Black zirconia filament: Print FDM ceramic parts → sinter into high-strength black components with luxury finishes for premium applications.

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Zetamix Black Zirconia Filament enables direct production of advanced black ceramic components using standard FDM 3D printers. Create parts with outstanding mechanical strength, deep black aesthetics, and premium surface finishes—ideal for luxury goods, high-wear tooling, and demanding applications requiring both sophisticated appearance and exceptional performance.

Why Engineers & Manufacturers Choose Zetamix Alumina

Premium Black Aesthetics

  • Deep, consistent black color after sintering

  • Can be finished with matte, brushed, or high-polish mirror surfaces

  • Ideal for luxury consumer goods and high-visibility components

  • Maintains color integrity through finishing processes

Exceptional Mechanical Properties

  • Outstanding bending strength: 400-1000 MPa

  • High hardness: 19 GPa

  • 98-99% density after sintering for maximum durability

  • Excellent impact and wear resistance

Versatile Application Range

  • Luxury goods and premium consumer products

  • High-wear tooling and manufacturing fixtures

  • Technical components requiring strength and aesthetics

  • Architectural and design elements

Material Properties After Sintering

0201-1

  • Density: 98-99% of theoretical density

  • Bending Strength: 400-1000 MPa

  • Hardness: 19 GPa

  • Color: Deep black, consistent throughout

Your Path to Premium Black Ceramic Parts

1. Design for Ceramic Manufacturing

  • Scale models by 127.4% (X/Y/Z) for sintering shrinkage

  • Minimum part size: 6mm cube | Minimum wall: 1mm

  • Minimum pin diameter: 2.3mm | Minimum hole: 0.6mm (vertical)

  • Maximum overhang: 40° unsupported, 15° for ceilings

2. Precision Printing Protocol

  • Use grooved drive gears to prevent filament grinding

  • Print on flexible build plates for easy removal

  • 100% fan speed for optimal surface quality

  • 1mm retraction at 20 mm/s recommended

  • Minimum 2 wall layers with 5-100% infill density

3. Controlled Debinding & Sintering

  • Chemical Debinding: 6h acetone bath at 40°C (>5% mass loss)

  • Thermal Debinding: 8°C/h ramp to 500°C (≈2.5 days) or accelerated cycle available

  • Sintering: 50°C/h to 1475°C with 2h hold in air atmosphere

FAQs

What makes black zirconia different from white zirconia?ics?

Black zirconia contains cobalt iron oxide pigment that provides the deep black color while maintaining the same exceptional mechanical properties as white zirconia—perfect for applications where black aesthetics are required.

Black zirconia can be finished as-sintered (matte black), brushed for satin finish, or polished to high gloss. The black color remains consistent through all finishing processes.

Luxury watch components, black consumer electronics, high-end jewelry, architectural details, premium kitchenware, and any application requiring both black aesthetics and ceramic performance.

Black zirconia offers exceptional bending strength (400-1000 MPa) and hardness (19 GPa), making it significantly stronger than most technical ceramics and ideal for functional, high-wear applications.

No, the black pigment is integrated during manufacturing and does not compromise the exceptional mechanical properties of the zirconia matrix.

Similar to white zirconia: maximum printed size determined by furnace, minimum wall: 1mm, minimum feature: 0.6mm. Follow the same design guidelines as white zirconia.

The material produces a consistent deep black. Different surface finishes (matte, brushed, polished) will affect the appearance but not the base color.

Printing varies by model. Chemical debinding takes 6h + 2h drying, thermal debinding ≈60h (or 23h accelerated), and sintering ≈29h including ramp times and holding.

tandard ceramic filament handling—use in well-ventilated areas, wear FFP2 masks during printing and handling. The sintered black zirconia is safe for handling.

One year when stored in original vacuum-sealed packaging in cool, dry conditions.

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]]> Zetamix Alumina Filament 1,75mm https://dev.additiveplus.com/product/zetamix-alumina-filament-175mm/ Wed, 01 Oct 2025 10:25:07 +0000 https://dev.additiveplus.com/?post_type=product&p=68760 Alumina ceramic filament: Print FDM parts → sinter into high-temperature resistant, electrically insulating components for extreme environments.

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Zetamix Alumina Filament enables direct production of advanced ceramic components using standard FDM 3D printers. Create parts with exceptional temperature resistance, excellent electrical insulation, and superior wear resistance—ideal for high-temperature applications, electrical insulation, and demanding industrial environments where conventional materials fail.

Why Engineers & Manufacturers Choose Zetamix Alumina

Extreme Temperature Performance

  • Withstands temperatures up to 1550°C after sintering

  • Excellent thermal stability and heat resistance

  • Ideal for furnace components, thermocouple tubes, and high-temperature tooling

  • Maintains mechanical properties in extreme thermal environments

Superior Electrical Properties

  • Excellent electrical insulator with dielectric constant of 9 (±0.5)

  • Low loss tangent: ≈1×10⁻³

  • Stable performance from -50°C to +110°C (±5%)

  • Perfect for electrical insulation applications

Exceptional Wear & Chemical Resistance

  • High hardness: 19 GPa (Hv10)

  • Excellent wear resistance for abrasive applications

  • Chemically inert – resistant to most acids and alkalis

  • 98-99% density for maximum durability

Material Properties After Sintering

filtre-bleu-scaled-1

  • Density: 98-99% of theoretical density

  • Bending Strength: 200-500 MPa

  • Hardness: 19 GPa (Hv10)

  • Dielectric Constant: 9 (±0.5) at 9.4 GHz

  • Melting Point: 2072°C

Your Path to High-Temperature Ceramic Parts

1. Design for Extreme Environments

  • Scale models by 126.2% (X/Y) and 130.2% (Z) for sintering shrinkage

  • Minimum part size: 6mm cube | Minimum wall: 1mm

  • Minimum pin diameter: 2.5mm | Minimum hole: 0.6mm (vertical)

  • Maximum overhang: 40° unsupported, 20° for ceilings

2. Precision Printing Protocol

  • Use grooved drive gears to prevent filament grinding

  • Print on flexible build plates for easy removal

  • 100% fan speed for optimal surface quality

  • 1mm retraction at 20 mm/s recommended

  • Maintain room temperature below 25°C (use AC if needed)

  • Minimum 2 wall layers with 5-100% infill density

3. Controlled Debinding & Sintering

  • Chemical Debinding: 6h acetone bath at 40°C (>5% mass loss)

  • Thermal Debinding: 8°C/h ramp to 500°C (≈2.5 days) or accelerated cycle available

  • Sintering: 50°C/h to 1550°C with 2h hold in air atmosphere

FAQs

What makes alumina ideal for high-temperature applications?

Alumina maintains excellent mechanical properties at extreme temperatures (up to 1550°C), offers outstanding thermal stability, and is chemically inert—making it perfect for furnace components, thermal processing, and high-temperature tooling.

Alumina offers superior temperature resistance (1550°C vs 1475°C for zirconia) and better electrical insulation, while zirconia provides higher mechanical strength. Choose alumina for extreme temperatures and electrical applications.

High-temperature furnace components, electrical insulators, thermocouple protection tubes, laboratory equipment, wear-resistant liners, chemical processing parts, and any application requiring thermal stability with electrical insulation.

Yes! Alumina is an excellent electrical insulator with a dielectric constant of 9 and low loss tangent, making it ideal for high-voltage insulation, circuit components, and electrical feedthroughs.

Alumina is highly chemically inert, resisting most acids, alkalis, and corrosive environments. This makes it suitable for chemical processing equipment, laboratory ware, and corrosive fluid handling.

Maximum printed size determined by furnace dimensions, minimum wall: 1mm, minimum feature: 0.6mm. Account for anisotropic shrinkage (different in X/Y vs Z directions).

Printing varies by model. Chemical debinding takes 6h + 2h drying, thermal debinding ≈60h (or 23h accelerated), and sintering ≈30h including ramp times and holding.

Use in well-ventilated areas, wear FFP2 masks during printing and handling. The sintered alumina is biologically inert and safe for handling.

Six months when stored in original vacuum-sealed packaging in cool, dry conditions.

Yes! This is a key advantage over traditional ceramic manufacturing. Create intricate internal cooling channels, complex fluid paths, and geometries impossible with conventional methods.

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]]> Zetamix Silicon Carbide Filament 1,75mm https://dev.additiveplus.com/product/zetamix-silicon-carbide-filament-175mm/ Wed, 01 Oct 2025 10:09:40 +0000 https://dev.additiveplus.com/?post_type=product&p=68747 Silicon carbide filament: Print FDM parts → sinter into ultra-hard, thermal-shock resistant components for extreme environments.

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Zetamix Silicon Carbide Filament enables direct production of one of the hardest technical ceramics using standard FDM 3D printers. Create components with exceptional hardness, superior thermal shock resistance, and outstanding wear performance—ideal for the most demanding aerospace, defense, and industrial applications where extreme durability is required.

Why Aerospace & Defense Engineers Choose Zetamix SiC

Extreme Hardness & Wear Resistance

  • Exceptional hardness: 25 GPa (Hv10) – among the hardest materials available

  • Superior abrasion resistance for high-wear applications

  • 400 MPa bending strength for structural components

  • 98-99% density for maximum performance

Superior Thermal Performance

  • Excellent thermal shock resistance

  • Maintains properties at extreme temperatures

  • Ideal for heat exchangers and thermal management systems

  • Stable in high-temperature environments

Advanced Application Capabilities

  • Aerospace mirrors and optical components

  • Defense and military applications

  • Wear-resistant industrial components

  • Lightweight yet extremely durable structures

Material Properties After Sintering

Nanoe-launches-a-Silicon-Carbide-filament-for-3D-printing-1024x768-1
  • Density: 98-99% of theoretical density
  • Hardness: 25 GPa (Hv10)
  • Bending Strength: 400 MPa
  • Composition: 78% SiC by mass

Your Path to Ultra-Hard Ceramic Parts

1. Design for Extreme Performance

  • Scale models to account for sintering shrinkage: 16.8% (X/Y) & 22.6% (Z)

  • Optimize for SiC’s exceptional hardness and thermal properties

  • Consider anisotropic effects on final part performance

2. Precision Printing Protocol

  • Use standard FDM/FFF printing techniques

  • Follow general Zetamix ceramic printing guidelines

  • Use appropriate drive gears to prevent filament grinding

  • Print on flexible build plates for easy remov

3. Advanced Thermal Processing

  • Chemical Debinding: Acetone process per general guidelines

  • Thermal Debinding: Standard ceramic thermal debinding process

  • Sintering: High-temperature process at 2200°C under controlled atmosphere (partial vacuum with Argon)

FAQs

What makes silicon carbide unique compared to other ceramics?

SiC offers exceptional hardness (25 GPa), superior thermal shock resistance, and excellent wear resistance—making it one of the most durable ceramic materials available, ideal for the most demanding applications.

Aerospace mirrors and optics, defense components, heat exchangers, wear-resistant industrial parts, and any application requiring extreme hardness combined with thermal stability.

At 25 GPa, silicon carbide is significantly harder than alumina (19 GPa) and zirconia (10-19 GPa), making it one of the hardest engineering ceramics available.

Sintering requires a high-temperature furnace capable of reaching 2200°C with controlled atmosphere (partial vacuum with Argon at 90 mb). This is more specialized than standard ceramic furnaces.

Yes! SiC can be polished to create high-quality mirrors and optical components, making it valuable for aerospace and defense applications where precision optics are required.

SiC can withstand rapid temperature changes without cracking, making it ideal for heat exchangers, rocket components, and other applications experiencing extreme thermal cycling

Follow standard ceramic design guidelines—avoid sharp corners, maintain uniform wall thicknesses, and account for significant sintering shrinkage in the Z-direction (22.6%).

Absolutely. SiC maintains its exceptional properties at high temperatures, making it ideal for thermal management systems, furnace components, and high-temperature processing equipment.

Silicon carbide is significantly lighter than most metals while offering superior hardness and wear resistance, providing excellent strength-to-weight ratio for aerospace applications.

Standard ceramic filament handling precautions apply. Use in well-ventilated areas and wear appropriate PPE during printing and handling.

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]]> Zetamix TiO2 Filament 1,75mm https://dev.additiveplus.com/product/zetamix-tio2-filament-175mm/ Tue, 30 Sep 2025 10:26:57 +0000 https://dev.additiveplus.com/?post_type=product&p=68721 TiO2 ceramic filament: Print FDM RF components → sinter into high-permittivity (ε=75) parts for microwave & antenna applications.

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Zetamix TiO2 Filament enables direct manufacturing of specialized ceramic components with exceptional dielectric properties using standard FDM 3D printers. Create complex RF/microwave devices, antennas, and waveguides with permittivity values unmatched by conventional materials—opening new possibilities in high-frequency electronics and telecommunications.

Why RF Engineers & Researchers Choose Zetamix TiO2

Exceptional Dielectric Performance

  • Very high permittivity: ε = 75 (±5) at 9.4 GHz

  • Low loss tangent: 1×10⁻³ to 5×10⁻³

  • Stable performance from -50°C to +110°C (±5%)

  • Ideal for miniaturizing RF components and antennas

Advanced Ceramic Properties

  • 98-99% theoretical density after sintering

  • Titanium dioxide (rutile) composition – 81% by mass

  • Excellent thermal and chemical stability

  • White ceramic appearance after sintering

Precision Manufacturing Workflow

  •  Predictable shrinkage: 18.97% (X/Y) & 20.44% (Z)
  • Optimized for complex geometries impossible with traditional ceramics
  • Batch-consistent dielectric properties
  • Compatible with most FDM/FFF systems

Dielectric & Material Properties

1743000137463

  • Dielectric Constant: 75 ±5 (@ 9.4 GHz)

  • Loss Tangent: 0.001 – 0.005

  • Sintered Density: 98-99% of theoretical

  • Specific Gravity: 2.59 g/cm³ (filament)

Your Path to Advanced RF Components

1. Design for RF Performance

  • Scale models by 123.4% (X/Y) and 125.7% (Z) for sintering shrinkage

  • Minimum 2 wall layers with 5-100% infill density

  • Optimize for high-frequency performance requirements

  • Consider anisotropic effects on dielectric properties

2. Precision Printing Protocol

  • Use grooved drive gears to prevent filament grinding

  • Print on flexible build plates for easy removal

  • No cooling fan required during printing

  • 0.5mm retraction at 80 mm/s recommended

3. Controlled Debinding & Sintering

  • Chemical Debinding: 6h acetone bath at 40°C (>7% mass loss)

  • Thermal Debinding: 8°C/h ramp to 500°C (≈2.5 days)

  • Sintering: 30°C/h to 1300°C with 2h hold in air atmosphere

FAQs

What makes TiO2 particularly valuable for RF applications?

TiO2 (rutile) offers an exceptionally high dielectric constant (ε=75) with low loss, enabling miniaturization of RF components while maintaining performance—ideal for antennas, filters, and waveguides.

Excellent stability—the dielectric constant varies only ±5% across a wide temperature range from -50°C to +110°C, making it suitable for demanding environmental conditions.

Microwave antennas, waveguide components, RF filters, dielectric resonators, phase array systems, and any application requiring high permittivity with low loss at microwave frequencies.

Proper sintering to 1300°C achieves 98-99% density, which is crucial for consistent dielectric performance. Lower densities may reduce the permittivity value.

Standard ceramic design rules apply—avoid sharp corners, maintain uniform wall thicknesses where possible, and account for anisotropic shrinkage (different in X/Y vs Z).

Yes! This is a key advantage over traditional ceramic manufacturing. Create intricate waveguide structures, complex antenna shapes, and internal channels impossible with conventional methods.

Printing varies by model. Chemical debinding takes 6h + 2h drying, thermal debinding ≈60h, and sintering ≈43h including ramp times and holding.

Standard ceramic filament handling—use in well-ventilated areas during printing and debinding. The sintered TiO2 is biologically inert and safe for handling.

Six months when stored in original vacuum-sealed packaging in cool, dry conditions

The ε=75 is characteristic of fully dense rutile TiO2. Variations in sintering density or the use of composite designs can modify effective permittivity for specific applications

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]]> Zetamix 17-4PH Stainless Steel Filament 1,75mm https://dev.additiveplus.com/product/zetamix17-4ph-stainless-steel-filament-175mm/ Mon, 29 Sep 2025 15:33:38 +0000 https://dev.additiveplus.com/?post_type=product&p=68703 17-4PH stainless steel filament: Print FDM parts → sinter into high-strength, corrosion-resistant components for demanding industrial applications.

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Zetamix 17-4PH Stainless Steel Filament enables direct production of precipitation hardening steel components using standard FDM 3D printers. Create parts with exceptional mechanical properties—high tensile strength, superior hardness, and excellent corrosion resistance—for the most demanding aerospace, marine, and industrial applications without traditional manufacturing constraints.

Why Tooling Engineers & Manufacturers Choose Zetamix H13

Exceptional Mechanical Properties

  • High tensile strength and hardness after sintering and heat treatment

  • Precipitation hardening capability for tailored mechanical properties

  • Superior corrosion resistance compared to standard stainless steels

  • 92% metal content by mass for authentic material performance

Corrosion & Wear Resistance

  • Excellent resistance to corrosive environments including marine applications

  • Maintains mechanical properties in high-stress, corrosive conditions

  • Ideal for valves, pumps, shafts, and marine components

  • Withstands harsh chemical exposure better than 316L stainless

Precision Manufacturing Workflow

  • Predictable shrinkage: 15.4% (X/Y) & 14.7% (Z) for accurate scaling

  • Compatible with Zetasinter furnace for repeatable results

  • Design freedom for complex geometries impossible with machining

  • Batch-specific technical data for consistent outcomes

Material Properties After Sintering

navy-316L-1-560x373-1

  • Density: >90% of theoretical density

  • Tensile Strength: Comparable to wrought 17-4PH (with heat treatment)

  • Corrosion Resistance: Excellent for marine and chemical environments

  • Hardness: Can be precipitation hardened to HRC 40+ with proper heat treatment

Your Path to Advanced Tool Manufacturing

1. Design for Strength & Function

  • Scale models by 118.2% (X/Y) and 117.2% (Z) for sintering shrinkage

  • Minimum wall thickness: 1mm | Minimum feature size: 1.5mm

  • Maximum overhang: 35° unsupported

  • Optimize for anisotropic properties – layer orientation affects strength

2. Precision Printing Protocol

  • Use grooved drive gears to prevent filament grinding

  • Print on flexible build plates for easy removal

  • 3 wall layers minimum with 20-100% infill density

  • 100% fan speed from second layer for optimal surface quality

3. Controlled Debinding & Sintering

  • Chemical Debinding: 24h acetone bath at 40°C (>4% mass loss)

  • Thermal Debinding: 10°C/h ramp from 50°C to 650°C in Ar/H₂

  • Sintering: 50°C/h to 1350°C with 2h hold in controlled atmosphere

  • Atmosphere Control: 0.5 LPM flow at 0.2 bar pressure

FAQs

What makes 17-4PH different from other stainless steels?

17-4PH is a precipitation hardening steel that can be heat treated to achieve high strength (up to 1100 MPa) and hardness (HRC 40+) while maintaining excellent corrosion resistance—making it ideal for high-stress applications.

After sintering, additional heat treatment (aging at 480-620°C) can be applied to achieve the full precipitation hardening effect and maximum mechanical properties.

Aerospace components, marine hardware, chemical processing equipment, high-strength fasteners, pump shafts, valves, and any application requiring the combination of high strength and corrosion resistance.

 17-4PH offers superior strength and hardness while maintaining excellent corrosion resistance, though 316L may have slightly better resistance to certain corrosive environments. 17-4PH is preferred where both strength and corrosion resistance are critical.

Use in well-ventilated areas, wear FFP2 masks and safety glasses. The raw powder form is hazardous, but the filament is not classified as dangerous when handled properly.

Similar to other Zetamix metals: maximum printed size ~200mm, minimum wall: 1mm, minimum feature: 1.5mm. Follow design guide recommendations for successful sintering.

Printing varies by model. Chemical debinding takes 24h + 2h drying, thermal debinding ~60h, and sintering ~28h including ramp times and holding.

The sintered 17-4PH has excellent corrosion resistance and can be used in food processing applications. For medical implants, additional certification and testing would be required.

Sintered parts can be machined, polished, and most importantly, precipitation hardened through heat treatment to achieve specific mechanical properties.

One-year shelf life when stored in original vacuum-sealed packaging in cool, dry conditions.

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]]> Zetamix H13 Tool Steel Filament 1,75mm https://dev.additiveplus.com/product/zetamix-h13-tool-steel-filament-175mm/ Mon, 29 Sep 2025 13:33:48 +0000 https://dev.additiveplus.com/?post_type=product&p=68663 Print FDM tooling → sinter into high-temp resistant molds, extrusion dies & durable industrial tools.

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Zetamix H13 Tool Steel Filament enables direct manufacturing of high-performance tooling components using standard FDM 3D printers. Create complex injection molds, extrusion dies, and hot work tools with material properties approaching traditional H13 steel—bypassing costly machining and lead times for critical tooling applications.

Why Tooling Engineers & Manufacturers Choose Zetamix H13

High-Temperature Performance

  • Maintains strength and hardness at elevated temperatures

  • Ideal for injection molds, extrusion dies, and hot work applications

  • Excellent thermal conductivity for efficient heat management

  • Resistance to thermal fatigue and cracking

Complex Geometry Capability

  • Create conformal cooling channels impossible with machining

  • Manufacture intricate mold textures and features

  • Produce replacement tooling components on-demand

  • Scale: 118.2% (X/Y) and 119.6% (Z) for sintering compensation

Tooling-Grade Material Properties

  • 90-91% density after sintering for near-wrought performance

  • High ductility reduces risk of brittle fracture in tooling applications

  • Corrosion resistance for extended tool life

  • X40CrMoV5-1 composition (90% steel by mass)

Material Properties After Sintering

navy-316L-1-560x373-1

  • Density: 90-91% of theoretical density

  • Temperature Resistance: Excellent for hot work applications

  • Ductility: High impact resistance for durable tooling

  • Thermal Conductivity: Efficient heat dissipation

Your Path to Advanced Tool Manufacturing

1. Design for Tooling Performance

  • Maximum printed size: 200mm (100mm recommended)

  • Minimum wall thickness: 1mm | Minimum pin diameter: 3mm

  • Minimum unsupported overhang: 35° | Minimum hole size: 1.5mm

  • Avoid abrupt size changes; use rounded corners for stress reduction

2. Precision Printing Requirements

  • Critical: Maintain ambient temperature below 25°C (air conditioning required)

  • Use grooved drive gears to prevent filament grinding

  • No retraction recommended for consistent extrusion

  • 3 wall layers minimum with 20-100% infill density

  • 100% fan speed from second layer for optimal quality

3. Thermal Processing

  • Thermal Debinding: 10°C/h ramp from 50°C to 650°C in Ar/H₂ atmosphere

  • Sintering: 50°C/h to 1350°C with 2h hold in controlled atmosphere

  • Atmosphere Control: 0.5 LPM flow at 0.2 bar pressure

FAQs

What makes H13 steel suitable for tooling applications?

H13 maintains strength at high temperatures (500°C+), offers excellent thermal fatigue resistance, and has good toughness—making it ideal for injection molds, extrusion dies, and hot work tooling.

The printing room must not exceed 25°C. If ambient temperatures are higher, air conditioning is mandatory to ensure successful prints.

Sintered parts achieve 90-91% density with high temperature resistance and ductility suitable for functional tooling applications, though slightly below wrought H13 due to porosity.

Use in well-ventilated areas, wear FFP2 masks and safety glasses. The filament contains phenol (<5%)—avoid skin contact and inhalation of fumes during printing.

Yes! This is a key advantage—create complex internal cooling channels impossible with traditional machining to significantly reduce cycle times.

Maximum printed size: 200mm, minimum wall: 1mm, minimum feature: 1.5mm. Follow design guide recommendations for successful sintering.

Printing varies by model. Thermal debinding takes approximately 60 hours, and sintering requires about 28 hours including ramp times and holding.

Injection molds, extrusion dies, hot stamps, forging dies, and any tooling requiring high temperature resistance, durability, and complex geometries.

No—H13 uses thermal debinding only, simplifying the process compared to other metal filaments.

One-year shelf life when stored in original vacuum-sealed packaging in cool, dry conditions below 25°C.

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]]> Zetamix 316L Steel Filament 1,75mm https://dev.additiveplus.com/product/zetamix-316l-steel-filament-175mm/ Mon, 29 Sep 2025 11:34:21 +0000 https://dev.additiveplus.com/?post_type=product&p=68653 Industrial 316L stainless steel filament: Print FDM tooling → sinter into corrosion-resistant, impact-resistant functional metal parts.

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Zetamix 316L Stainless Steel Filament transforms standard 3D printing into metal manufacturing, enabling you to create industrial-grade metal components with complex geometries impossible through traditional machining. From durable tooling to corrosion-resistant fluid system parts, achieve near-wrought metal properties through our proven debinding and sintering process

Why Manufacturing & Engineering Teams Choose Zetamix 316L

Certified Material Performance

  • Authentic 316L stainless steel composition (92% metal by mass)

  • Corrosion resistance meeting ASTM A240 standards

  • Impact strength 2.5x higher than sintered ceramics

  • 16 W/m·K thermal conductivity for heat management applications

Industrial Application Ready

  • Functional tooling surviving >10k injection cycles

  • Salt-spray resistant marine and chemical processing components

  • CIP/SIP-compatible fluid fittings and valves

  • Biocompatible potential (meets ASTM F138 post-processing)

Precision Manufacturing Workflow

  • Predictable shrinkage: 15.4% (X/Y) & 14.7% (Z) for accurate scaling

  • Zetasinter furnace compatibility for repeatable results

  • Design guidelines for manufacturability and performance

Material Properties After Sintering

316-L-steel-zetamix-1-e1759158817547
  • Density: >90% of theoretical density
  • Corrosion Resistance: Excellent against acids, chlorides, saline
  • Impact Strength: Superior to ceramic alternatives
  • Thermal Performance: Withstands high-temperature applications
  •  

Your Path to Precision Metal Parts

1. Design for Metal

  • Scale models by 118.2% (X/Y) and 117.2% (Z) for sintering shrinkage

  • Minimum wall thickness: 1mm | Minimum pin diameter: 3mm

  • Maximum overhang: 35° unsupported | Minimum hole size: 1.5mm

  • Maximum part size: 200mm (printed) with optimal furnace dimensions

2. Print with Confidence

  • Use grooved drive gears to prevent filament grinding

  • Print on flexible build plates for easy removal

  • Maintain consistent extrusion at 120-130°C

  • 3 wall layers minimum with 20-100% infill density

3. Debind & Sinter

  • Chemical Debinding: 24h in acetone bath at 40°C (>4% mass loss)

  • Thermal Debinding: 10°C/h ramp from 50°C to 650°C in Ar/H₂ atmosphere

  • Sintering: 50°C/h to 1350°C with 2h hold in controlled atmosphere

FAQs

What equipment do I need beyond my 3D printer?

You’ll need acetone for solvent debinding and a high-temperature furnace capable of 1350°C with argon/hydrogen atmosphere control. The Zetasinter furnace is optimized for this process.

After proper sintering, parts achieve >90% density with corrosion resistance and mechanical properties suitable for functional applications, though slightly below wrought metal due to porosity.

Maximum printed size: 200mm (recommended: 100mm), minimum wall thickness: 1mm, minimum feature size: 1.5mm. Avoid abrupt size changes and use rounded corners.

Use in well-ventilated areas, wear FFP2 masks when handling, and safety glasses. The raw powder form is hazardous, but the filament is not classified as dangerous when handled properly.

The sintered 316L meets ASTM F138 for implant-grade biocompatibility with proper post-processing, making it suitable for medical prototypes and some food processing applications.

Printing varies by model. Debinding takes approximately 64 hours (chemical + thermal), and sintering requires about 30 hours including ramp times and holding.

The filament has a one-year shelf life when stored in its original vacuum-sealed packaging in cool, dry conditions.

Ideal for jigs/fixtures, fluid system components, marine hardware, thermal management parts, and low-volume production where complex geometries make machining impractical.t.

Yes, use standard FDM support structures. They are removed during the debinding process along with the primary binder system.

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]]> Zetamix Porcelain Filament 1,75mm https://dev.additiveplus.com/product/zetamix-porcelain-filament-175mm/ Mon, 29 Sep 2025 10:25:21 +0000 https://dev.additiveplus.com/?post_type=product&p=68641 Industrial porcelain filament: Print FDM prototypes → sinter into vitrified functional ceramics for tableware, art & technical applications.

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Zetamix Porcelain Filament bridges digital fabrication and traditional ceramics, enabling you to create authentic porcelain pieces using your standard FDM/FFF 3D printer. Print complex geometries impossible with conventional pottery, then transform your prints into durable, vitrified ceramics through our proven debinding and sintering process.

Why Designers & Engineers Choose Zetamix Porcelain

Proven Workflow Integration

  • Compatible with most FDM/FFF printers (0.4mm-1.0mm nozzles)

  • Clear debinding and sintering parameters for consistent results

  • Predictable shrinkage: 13.8% (X/Y) & 26.4% (Z) for precise scaling

Proven Workflow Integration

  • Compatible with most FDM/FFF printers (0.4mm-1.0mm nozzles)

  • Clear debinding and sintering parameters for consistent results

  • Predictable shrinkage: 13.8% (X/Y) & 26.4% (Z) for precise scaling

Material Properties After Sintering

porcelain-zetamix-1-e1759157759909

  • Density: 98-99% of theoretical density

  • Thermal Stability: Withstands repeated thermal cycling

  • Food Safety: Ideal for tableware applications (when glazed)

  • Mechanical Strength: Comparable to traditional porcelain

Your Path to Perfect Porcelain Prints

1. Design & Print

  • Scale models by 116% (X/Y) and 136% (Z) to accommodate sintering shrinkage

  • Use 3 wall layers minimum and 15-100% infill depending on application

  • Print on flexible build plates for easy removal

2. Debind with Confidence

  • Solvent Debinding: 24h in acetone bath at 40°C

  • Thermal Debinding: 7°C/h ramp from 50°C to 500°C

  • Achieve consistent binder removal for defect-free sintering

3. Sinter to Perfection

  • Heat to 1250°C at 125°C/h with 2h hold time

  • For enameling: pause at 1000°C, apply glaze, complete cycle to 1250°C

  • Achieve full vitrification and mechanical properties

FAQs

What equipment do I need beyond my 3D printer?

You’ll need acetone for solvent debinding and a high-temperature furnace capable of reaching 1250°C for sintering. The Zetasinter furnace is recommended for optimal results.

After proper sintering, parts achieve 98-99% density with mechanical strength comparable to traditionally manufactured porcelain, suitable for functional applications like tableware

Yes, Zetamix Porcelain works with most FDM/FFF printers. We recommend using a grooved drive gear rather than aggressive teeth to prevent filament grinding.

Use in well-ventilated areas, wear safety glasses and FFP2 masks when handling, and follow all MSDS guidelines. The material itself is not classified as dangerous but requires standard material handling precautions.

Printing times vary by model. Debinding takes approximately 2.5 days (including solvent and thermal stages), and sintering requires about 20 hours including ramp times and holding

After proper sintering and application of food-safe glaze, yes. The sintered porcelain itself is inert and non-toxic, making it ideal for tableware applications.

The filament has a one-year shelf life when stored in its original vacuum-sealed packaging in cool, dry conditions.

Failed prints and support material can be disposed of as non-hazardous waste according to local regulations. The unsintered material has minimal environmental impact.

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