Hardness Testers – Dev

Brinell Testing Plant

Alena Kalininskaya — Tue, 24 Sep 2024 21:54:15 +0000

Advantages for the customer: All-in-one supplier – “all from one source”
long standing experience in automation
long standing experience in hardness testing
fitted complete solutions – short cycle times
solution finding with customer
increased efficiency
professional service
made in Austria

Industry: smithies, roller plants, tube rolling mills, foundries, hardening shops, stainless steel, automotive, railway, energy, steel, aviation Workpieces: rings, bars, tires, wheels, castings, open die forgings, plates, sheets, steel bottles, motor blocks, rails

standardized Brinell- and Rockwell methods acc. to EN ISO and ASTM
fully automatic hardness testing cycle
fully automatic image analysis with brightness adjustment
applicable as inline solution in heavy laboratory construction
fully automatic test point preparation
exact milling depth adjustment

latest technology, innovative design
test room for transport and magazine catch developable
for loading the work pieces from above the test unit moves out of the feeding zone
work piece loading possible from 5 sides
test room max. height 1600 mm vertical path 800 mm throat depth 650 mm

Siemens S7-control
Joystick for manual axis movement
execution acc. to European CE-directive
all axis servo controlled
ringlight in bright- and dark field process
quick auto focus
possibility for manual 2nd test
12″ touch screen display
Windows 7 integrated

numerous statistic functions: bar graph, progression, histogram
exporting of measurement value list as “Excel” (CSV)
A4 test protocol as PDF / direct print-out
data storage on USB stick
data link to ERP system and database
order registration
target value taking over
actual value forwarding

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Verder Scientific IoT

Alena Kalininskaya — Tue, 24 Sep 2024 09:16:16 +0000

FEATURES

YOUR VIRTUAL LABS
One of today’s key challenges is to work efficiently under increased cost and time pressures.This requires new ways of operating to get the most out of existing instruments and to produce reproducible, high quality analyses that meet increasing regulatory requirements.

BACKUP & RESTORE
Wondering what happens when everything stops? Keeping your analyser up and running doesn‘t have to be complicated!

Define what you want to store centrally (program directory with or without other data) and quickly restore your system in an emergency.

MAXIMIZE USE & REDUCE DOWNTIMES
Be up-to-date at all times and get notified when it matters for example when measurements are completed, operations are interrupted, or maintenance is required.

This makes it easy to keep track of everything and get things moving when you need to.

SERVICE & DIAGNOSTICS
Like a PC, the analyzer can also transmit system events. Together with the automatic self-checks, it is easy to monitor the correct status and maintain verifiable and reproducible analysis quality.

And if external help is needed, you can quickly and easily provide our service engineers with the log files they need to troubleshoot, or even give them access to your analyzer.

KEEP YOUR DEVICE SOFTWARE UP TO DATE!
Updating your software via our IoT platform is a simple and straightforward process. You can easily update your software by downloading the software file from the platform. Once the file is downloaded, simply run it to install the latest version of the software.

This process ensures that you always have access to the most up-to-date features and improvements.

AUTOMATE REPETITIVE TASKS
To help you spend more time on the essentials, we offer a range of automation solutions for repetitive tasks. These processes can take longer, especially with high sample throughput. This is where the platform‘s monitoring features come into their own.

DO IT SMART

Verder Scientific, with its six brands, offers a complete range of high-tech equipment for quality control, research and development of solids.

Areas of activity include sample preparation of solids and analytical techniques in the fields of milling & sieving, elemental analysis, materialography & hardness testing, particle characterisation and heat treatment. Our ambition is to digitize all products and integrate them into our Verder Scientific platform.

ELEMENTAL ANALYZERS
With the ELEMENTRAC series, ELTRA offers analysers for the fast and reliable determination of O/N/H and C/S. The common principle is the extraction of elements from the sample either by combustion or inert gas fusion at temperatures up to 3000 °C and above with subsequent measurement of the gaseous reaction products.

In combination with the powerful ELEMENTS software, the user is fully supported throughout the entire process. An automation interface and the convenient LIMS import/ export function help with repetitive tasks and the exchange of relevant data. Our CS and ONH analyzer series have optional autoloader for automated analysis of samples.

The ELEMENTRAC analyzer series already unfold their digital added value.

HARDNESS TESTERS
With the Verder Scientific IoT app, you are always connected to your lab instruments. You can remotely control and monitor your analyses from any mobile device or PC. Get insight into realtime data, analysis progress, settings, working conditions and events of your analyzer, such as completed measurements, interrupted analyses or required maintenance.

Security is of the highest priority! It is totally up to you what data are transferred from the device to the IoT app through the settings in the QPIX software in your lab.

Qconnect is the interface in QATM Qpix Control2 software, providing customers with a full portfolio of inter-device connectivity – from serial production, open XML interfaces (bi-directional) and pre-specified plug-in solutions, such as the QDAS Plug-In+, through to customer-specific connectivity solutions implemented completely by QATM.

And more – it can now do cloud!

PARTICLE SIZE & SHAPE ANALYZERS
MICROTRAC’S Dynamic Image Analyzers can record and quantitatively evaluate many different morphological parameters for all detected particles. The particle size distribution can be based on different size definitions such as particle width, particle length or diameter of equal area circle. Dynamic Image Analysis can also be used for particle shape analysis to characterise parameters such as roundness, circularity, aspect ratio, convexity, symmetry and many more.

As the newest product in the CAMSIZER series, the CAMSIZER 3D combines all the advantages of dynamic image analysis (ISO 13322-2) in a completely newly designed measuring system and, together with its unique 3D measuring method, sets new standards in the characterisation of bulk solids. Together with the CAMSIZER X2, it is also the latest product that can be connected to the Verder Scientific platform.

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QPIX CONTROL2 M/R

Alena Kalininskaya — Tue, 24 Sep 2024 09:06:11 +0000

FEATURES

Whether using a Q10A+ or a Q250C, even manual devices can be set up with Qpix Control2 and external PCs. Testers appreciate the benefits of this seamless software platform when operating a varied range of Qness devices. This eliminates the need for additional training when purchasing another device. As with Qpix Control2, Qpix Control2R and Qpix Control2M can also be used with a semi-automatic hardness tester.

Benefit from clearly-structured batch management, the effective template use of various test projects, well-organized measurement results and all job information in the background. Once created, templates receive all requisite information about test samples, including test methods, designations and user-field information.

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QPIX CONTROL2

Alena Kalininskaya — Tue, 24 Sep 2024 08:38:15 +0000

FEATURES

Simple management of several samples at the same time even with a variety of sample types in a single mould.

Graphic presentation of stored templates with compre-hensively detailed descriptions and freely selectable guidelines.

Time-saving test mode ‘Complete all indentations – then evaluate’ and ‘Optimum Stop’ to complete test series as soon as the lower hardness limit has been undercut.

Points along – and parallel to – a polygon line, test point marking and guide circles for exact test point positioning in the heat affected zone of the welded sample.

Grouping of test points to gain averages and deletion of anomalies in hardness profiles.

Displays the expected indentation size to simplify positi-oning and provides graphic warning when test points are closer than the normed minimum distance.

For sample image camera and measurement camera. Crystal clear sample images, from very small to extremely large test items. Automatic imaging can be programmed for before and after test sequence completion.

Configurable protocol and data presentation. Wide range of structuration options for stored test item data. Adaptable content for export files and protocol content simplifies daily operation with Qpix Control2 software.

Redefining calibration result management: The Qness Calibration Manager can be set up to provide users with reminders of necessary checks at selected intervals. Test results can be added to the ongoing statistical profile at the push of a button.

Working with program templates and the edge recognition software module makes fine-positioning of test rows irrelevant. The machine moves to the start points automatically and corrects their positions before the test sequence is started.

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QNESS 250 / QNESS 750 / QNESS 3000 A+ EVO

Alena Kalininskaya — Sun, 22 Sep 2024 11:07:58 +0000

FEATURES

Ultimate ease of use with 5 megapixel colour camera for recording the entire sample for a perfect overview and documentation in the protocol. As standard, hardness tester versions CA+ and A+ record the entire table surface as sample image.

Qness 250 A/A+ EVO-Version only: For hardness tests according to Rockwell or Brinell, parts securely fixed with the downholder are indispensable. For general processes, such as edge recognition or during the programming of test samples, however, the downholder is not required. Hence, the downholder clamp can be swivelled in or out by motor in a matter of seconds between different processes in the innovative EVO system. This improves operating convenience and further reduces cycle times.

For each XY test point position the Z height can be individually selected. During automatic testing, the machine changes between specimens of different height or different test levels safely and fully automatically. Thanks to the innovative CAS technology, the unit is protected against collisions. When testing clamped samples, the patented QATM “workpiece recognition” reduces the approach speed of the test head automatically via sensor detection (preserves machine and sample).

Fully automatic and robust XY slide with high-precision positioning drive. Dynamic joystick to control all 3 axes (XYZ). Usable support surface 450 x 300 mm or, on request, larger travels and test tables available.

High-quality CMOS 5-megapixel cameras with Ethernet data transfer define the current industrial standard. Unlike other camera systems, a far higher transmission stability is possible here. Additionally, the PC and hardness testing device can be set up remotely at great distances from each other. This is ideal in manufacturing environments in which the control infrastructure is installed in external switch cabinets.

The optics system has been completely redeveloped. It was built on site in the cleanroom at the QATM plant and benefits from the company’s comprehensive expertise. All the new devices share one universal microscope system covering all the necessary visual ranges between 0.1 mm and 8 mm in maximum clarity and contrast. The QATM system guarantees uniform illumination across the entire image, regardless of the degree of magnification, and without dark edges.

XLED illumination modules revolutionize the analysis of Brinell indentations. Due to beading on commercially available lenses, soft Brinell indentations in particular can be subject to imprecise gauging results. In contrast, XLED lenses guarantee precise and repeatable measurements, regardless of material type and hardness, due to direct and wide-extension illumination.

High-performance induction motor in the A/A+ version facilitates a workpiece clamping force of up to 3.200 kg. Clamping power is adapted to the test method and is automatically set to be greater than the test force. Operators do not need to set levels and can rely on the hardness tester to guarantee safe, optimized adaption.

An entire range of relevant data, such as test patterns, test methods and user fields can be activated via pre-defined sample magazines. QATM can provide the most suitable clamping setup, matrices and cassette systems for every requirement.

Switchable industrial magnets enable power- and time-saving loading and unloading of the test system and, at the same time, guarantee a secure hold during the test. In addition, all QATM fixtures can be equipped with a sample holder recognition: via integrated sensors, the fixture is automatically recognized by the testing device and only the appropriate test programs are loaded.

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QNESS 250 / QNESS 750 / QNESS 3000 E EVO

Alena Kalininskaya — Sun, 22 Sep 2024 10:04:43 +0000

FEATURES

Unique operating convenience for large, awkwardly-shaped moulded and formed components and workpieces. The work table, optional with the M and E versions, can be tilted up to 5° – including built-in grips – no extra workpiece clamping necessary!

No long tool changeovers for inaccessible test positions. The downholder can be swivelled in and out via manual or motorized action, as required. Furthermore, the clamping elements can be changed easily and adapted to suit the customer‘s component.

If the 510mm height of the test room is still not enough for especially large, bulky or difficult-to-clamp items, on request QATM can provide an even taller machine frame. The robust steel frame can be produced in customized dimensions.

The new EVO product line guarantees optimized test parameters, a faster Windows 10 PC, much shorter serial autofocus times, significantly faster regulation of brightness and image evaluation, all of which contributes to far more rapid cycle completion times in everyday hardness testing – with even quieter operating noises.

High-performance induction motor in the E version facilitates a workpiece clamping force of up to 3500 kg. Clamping power is adapted to the test method and is automatically set to be greater than the test force. Operators do not need to set levels and can rely on the device to guarantee safe, optimized adaption.

The 12” ultra-flat, capacitive touch display can be raised, lowered and tilted smoothly via ball-and-socket joints for ergonomically optimized use.

A range of clamping and holding elements can be configured to suit tooling requirements. The optional transparent collision guard can protect tools on the device from damage while ensuring an unrestricted view of the test cell interior.

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QNESS 250 / 750 / 3000 M EVO

Alena Kalininskaya — Sat, 21 Sep 2024 23:37:49 +0000

FEATURES

Uniquely simple, tool-free indenter changes due to indenter quick-release mechanism.

The 12” ultra-flat, capacitive touch display can be raised, lowered and tilted smoothly via ball-and-socket joints for ergonomically optimized use.

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QNESS 250 / 750 / 3000 CS/C EVO

Alena Kalininskaya — Sat, 21 Sep 2024 22:36:07 +0000

FEATURES

Via stable, ultra-precise roller-bearing spindle guide. Solid, no-maintenance structure with a sophisticated black chrome-plated handwheel. All Brinell / Knoop / Rockwell / Vickers hardness tester models of the EVO series are available with a Ø25 mm table mount (optional ¾” adapter available).

The wide range of available test anvils and prisms enable hardness testing to be conducted on unusually large or spherical items, and on test objects with an uneven test surface.

All 250/750/3000 hardness testers of the EVO series are equipped as standard with clamping for 2 tools – simple and affordable with room for a test head and a lens or XLED – ideal for unchanging testing requirements

Uniquely simple, tool-free indenter changes due to indenter quick-release mechanism.

The 12” ultra-flat, capacitive touch display can be raised, lowered and tilted smoothly via ball-and-socket joints for ergonomically optimized use.

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QNESS 200 CSA+

Alena Kalininskaya — Sat, 21 Sep 2024 00:29:52 +0000

FEATURES

• Controlled force application (1kg to 187.5kg)
• Machine versions to serve all applications and test piece size
• Direct depth-gauge-system (0.05μm resolution)
• Robust welded steel frame and sheet steel covers

Unmatched in its class! We know how important a long-serving superior-quality device can be and guarantee excellent quality from our new Rockwell hardness tester series. Developed and manufactured in Austria!

No long tool changeovers for inaccessible test positions. The downholder can be swiveled in and out via manual action. Furthermore, the clamping elements can be changed easily and adapted to suit the customer’s component.

The automatic XY slide with high-precision positioning drive enables extensive test series and hardness curves. External joystick for controlling the axis. Usable support surface: 180 x 200 mm, Traverse path: X 220 / Y 220 mm.

Uniquely simple, tool-free indenter changes due to indenter quick-release mechanism.

QATM sample holders, with up to eight mounted samples, can be placed on the large workpiece support to be tested in one operation.

The bright, uniform LED workspace lighting enables safe positioning of the test part. The workspace lighting is designed to illuminate the test area without disturbing shadows.

Fully automatic and robust XY slide with high-precision positioning drive. Dynamic joystick to control all 3 axes (XYZ). Usable support surface 200 x 180 mm.

High-performance induction motor facilitates an ideal workpiece clamping force. Clamping power is adapted to the test method and is automatically set to be greater than the test force. Operators do not need to set levels and can rely on the device to guarantee safe, optimized adaption.

QATM is the right stop for advice on complex requirements and clamping devices! It would be our pleasure to advise, devise, customize and implement a solution for you. Only the right component clamping solution can guarantee reliable results.

Ultimate ease of use with 5 megapixel colour camera for recording the entire sample for a perfect overview and documentation in the protocol. It is standard in the CA+ and A+ versions to record the entire table surface as sample image.

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