Customized Solutions – Dev

Brinell Testing Plant

Alena Kalininskaya — Tue, 24 Sep 2024 21:54:15 +0000

Advantages for the customer: All-in-one supplier – “all from one source”
long standing experience in automation
long standing experience in hardness testing
fitted complete solutions – short cycle times
solution finding with customer
increased efficiency
professional service
made in Austria

Industry: smithies, roller plants, tube rolling mills, foundries, hardening shops, stainless steel, automotive, railway, energy, steel, aviation Workpieces: rings, bars, tires, wheels, castings, open die forgings, plates, sheets, steel bottles, motor blocks, rails

standardized Brinell- and Rockwell methods acc. to EN ISO and ASTM
fully automatic hardness testing cycle
fully automatic image analysis with brightness adjustment
applicable as inline solution in heavy laboratory construction
fully automatic test point preparation
exact milling depth adjustment

latest technology, innovative design
test room for transport and magazine catch developable
for loading the work pieces from above the test unit moves out of the feeding zone
work piece loading possible from 5 sides
test room max. height 1600 mm vertical path 800 mm throat depth 650 mm

Siemens S7-control
Joystick for manual axis movement
execution acc. to European CE-directive
all axis servo controlled
ringlight in bright- and dark field process
quick auto focus
possibility for manual 2nd test
12″ touch screen display
Windows 7 integrated

numerous statistic functions: bar graph, progression, histogram
exporting of measurement value list as “Excel” (CSV)
A4 test protocol as PDF / direct print-out
data storage on USB stick
data link to ERP system and database
order registration
target value taking over
actual value forwarding

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Hardness testing portal

Alena Kalininskaya — Thu, 12 Sep 2024 10:40:53 +0000

Hardness testing acc. to Brinell, measurment station for Ø-request, mix-up test (spectral analysis), automatic test point preparation, marking device, transporting device

Hardness testing acc. to Brinell, spectral analysis, work pieces 3 x 3 x 12 m, automatic test point preparation

Hardness testing acc. to Brinell, workpiece Ø from 600 – 1400 mm, automatic test point preparation, manipulator

Hardness testing acc. to Brinell for pipes, drop forge parts, automatic test point preparation, transporting device

Hardness testing acc. to Brinell, automatic test point preparation, indexing table

For consumables and high volume, hardness testing acc. to Vickers and Rockwell, automatic feeding and removing via portal

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Clamping fixtures

Alena Kalininskaya — Tue, 10 Sep 2024 00:55:33 +0000

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Hardness testing plant with test point preparation

Alena Kalininskaya — Tue, 10 Sep 2024 00:38:47 +0000

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Rockwell hardness testing portal

Alena Kalininskaya — Tue, 10 Sep 2024 00:33:04 +0000

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Crank shaft testing incl. flank testing

Alena Kalininskaya — Tue, 10 Sep 2024 00:24:09 +0000

• Hardness testing possible even in extremely hard-to-reach places

• Cross laser pointer for test point determination

• Sprocket testing

• Stroke and main bearing testing (360°)

• Testing on the side of the guide bearing

• Stored test programs

• Program selection and part data filling through integration of a DMC code scanner

• Fully integrated into quality management system

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