Reactive (ATO Lab+) – Dev https://dev.additiveplus.com Tue, 07 Oct 2025 10:45:42 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.5 https://dev.additiveplus.com/wp-content/uploads/cropped-AdditivePlus-Logo-Vertical-Dark-32x32.png Reactive (ATO Lab+) – Dev https://dev.additiveplus.com 32 32 shopengine_activated_templates a:1:{s:6:"single";a:1:{s:4:"lang";a:1:{s:2:"en";a:1:{i:7;a:3:{s:11:"template_id";i:53939;s:6:"status";b:1;s:11:"category_id";s:3:"912";}}}}} AO METAL + ATO Lab Plus + Camsizer x2: Jewelry Bundle https://dev.additiveplus.com/product/ao-metal-ato-lab-plus-camsizer-x2-jewelry-bundle/ Fri, 12 Sep 2025 11:54:36 +0000 https://dev.additiveplus.com/?post_type=product&p=68330 Get ATO NOBLE ULTRASONIC METAL ATOMIZER & A100 METAL LPBF 3D PRINTER & The CAMSIZER X2 particle size and shape analyzer in one package Faster R&D workflow•  Particle size and shape analysis (measuring range: 0.8 μm — 8 mm)•  Powder ready to use in printer•  Speeding up new alloys development and process parametrization•  Fast and…

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Get ATO NOBLE ULTRASONIC METAL ATOMIZER & A100 METAL LPBF 3D PRINTER & The CAMSIZER X2 particle size and shape analyzer

in one package

Faster R&D workflow
•  Particle size and shape analysis (measuring range: 0.8 μm — 8 mm)
•  Powder ready to use in printer
•  Speeding up new alloys development and process parametrization
•  Fast and easy cleaning procedures
•  Affordable price

48

ATO LAB PLUS ULTRASONIC METAL ATOMIZER

ATO Noble is an ultrasonic metal powder atomizer with the same basic features as ATO Lab Plus, but modified to work with precious metals and produce high quality precious metal powders. It responds to customer needs for economical atomization of expensive and rare metal alloys. Since there are no limitations on the minimum load and the system is easy to change to another material, the cost effectiveness and freedom of the atomization process are assured. The ATO Noble is specifically designed to produce precious metals such as gold, silver, platinum, etc. with high productivity and efficiency. ATO Noble uses Zero Loss Technology which reduces material waste to an absolute minimum. We have achieved this by creating a specially adapted filtration system and a closed loop of gas circulation. Innovative system allows recovery of valuable materials for reuse with a single click of a button.

Reactive and non-reactive metals
Open atomozation parameters
Compacts size ideal for R&D lab

The CAMSIZER X2 particle size and shape analyzer

The CAMSIZER X2 is a powerful, extremely versatile particle size and shape analyzer with a wide measuring range that combines state-of-the-art camera technology with flexible dispersion options. Based on the principle of Dynamic Image Analysis (ISO 13322-2), the CAMSIZER X2 provides precise particle size and shape information of powders, granules, and suspensions in a measuring range from 0.8 μm to 8 mm. The CAMSIZER X2 produces a particle flow which is characterized by an optical system with high resolution. An ultrabright LED stroboscopic light sources and two high-resolution digital cameras achieve a frame rate of more than 300 images per second, which are evaluated in real time by a powerful software. Thus, the CAMSIZER X2 captures the images of hundreds of thousands to several millions of particles with the highest accuracy within only 1 to 3 minutes. The CAMSIZER X2 provides a wide selection of particle information which allows for comprehensive and reliable characterization of the sample material. It is suitable for use in R&D as well as for routine tasks in quality control.

Sieve analysis and laser diffraction
Extremely wide measuring range
Modular X-change system

A50 METAL LPBF 3D PRINTER

Introducing A100 Metal 3D Printer with a compact build envelope. Ideal for R&D lab and Jewelry issues.

The A100 Metal 3D Printer is a fast and affordable 3D laser printer designed for precise metal parts production. With its versatile build volume, it accommodates a wide variety of part sizes, making it ideal for both small and medium-sized applications. The A100 offers enhanced material versatility, processing a broad range of metals to meet the needs of complex designs, unique products, and small batch production.

This robust and modular system is composed of standard industrial components, ensuring reliability and compatibility with lab environments. It’s compact enough to fit through any door and can be easily transported using a conventional elevator. The A100 is equipped with an optional multi-laser system—a powerful 500W or 1000W laser at 1064 nm and an innovative 250W blue laser at 445 nm. The blue laser delivers finer details and smoother surface finishes, making it perfect for demanding applications.

Ø100х100 mm (Ø3.9х3.9 in)
Robust 300-watt fiber laser
Excellent part surface quality

ATO NOBLE ULTRASONIC METAL ATOMIZER

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The CAMSIZER X2

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A100 METAL LPBF 3D PRINTER

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]]> AO METAL + ATO Lab Plus + Camsizer x2: R&D Bundle https://dev.additiveplus.com/product/ao-metal-ato-lab-camsizer-x2/ Thu, 26 Sep 2024 23:45:13 +0000 https://dev.additiveplus.com/?post_type=product&p=55950 Get ATO LAB PLUS ULTRASONIC METAL ATOMIZER & A50 METAL LPBF 3D PRINTER & The CAMSIZER X2 particle size and shape analyzer in one package Faster R&D workflow•  Particle size and shape analysis (measuring range: 0.8 μm — 8 mm)•  Powder ready to use in printer•  Speeding up new alloys development and process parametrization•  Fast…

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Get ATO LAB PLUS ULTRASONIC METAL ATOMIZER & A50 METAL LPBF 3D PRINTER & The CAMSIZER X2 particle size and shape analyzer

in one package

Faster R&D workflow
•  Particle size and shape analysis (measuring range: 0.8 μm — 8 mm)
•  Powder ready to use in printer
•  Speeding up new alloys development and process parametrization
•  Fast and easy cleaning procedures
•  Affordable price

46

ATO LAB PLUS ULTRASONIC METAL ATOMIZER

ATO LAB Plus is a unique compact machine for metal powders production using the latest ultrasonic atomization technology. This revolutionary solution enables the rapid production of metal powders with a narrow particle size distribution. ATO LAB Plus can produce several hundred grams of metal powder per hour, with particle sizes ranging from 20 to 120 microns. The hermetically sealed process chamber allows the production of powders of reactive metals and their alloys, such as titanium or aluminum. The production is based on ultrasonic atomization technology. In this way, powders can be produced with almost any particle size limitation. The ATO LAB Plus has compact dimensions, which allow it to be used efficiently even in small research laboratories. The ATO LAB Plus is no larger than an ordinary office cupboard. ATO LAB Plus is equipped with specialized, versatile and user-friendly software, and the operator can control the process from the touch screen display. The main objective was to create a system that can be used even by a novice. The new MBRFS module provides greater efficiency with a multiple bar feed mechanism, an automatic magazine feeder for the use of multiple bars n a single atomization process.

Reactive and non-reactive metals
Open atomozation parameters
Compacts size ideal for R&D lab

The CAMSIZER X2 particle size and shape analyzer

The CAMSIZER X2 is a powerful, extremely versatile particle size and shape analyzer with a wide measuring range that combines state-of-the-art camera technology with flexible dispersion options. Based on the principle of Dynamic Image Analysis (ISO 13322-2), the CAMSIZER X2 provides precise particle size and shape information of powders, granules, and suspensions in a measuring range from 0.8 μm to 8 mm. The CAMSIZER X2 produces a particle flow which is characterized by an optical system with high resolution. An ultrabright LED stroboscopic light sources and two high-resolution digital cameras achieve a frame rate of more than 300 images per second, which are evaluated in real time by a powerful software. Thus, the CAMSIZER X2 captures the images of hundreds of thousands to several millions of particles with the highest accuracy within only 1 to 3 minutes. The CAMSIZER X2 provides a wide selection of particle information which allows for comprehensive and reliable characterization of the sample material. It is suitable for use in R&D as well as for routine tasks in quality control.

Sieve analysis and laser diffraction
Extremely wide measuring range
Modular X-change system

A50 METAL LPBF 3D PRINTER

Introducing A50 Metal 3D Printer with a compact build envelope. Ideal for R&D lab issues.

3D laser printer for all printable metal materials is indispensable everywhere, where you need elaborate forms, complex designs and structures, unique products or small series of metal parts. Robust and modular, composed of standard industrial components. Designed to fit it in any lab, enter through each door and drive with a conventional elevator. 

A50 Metal 3D Printer is equipped with optional multi-laser system: a powerful laser 500W (or 1000 W) at 1064 nm and an innovative 250W blue laser at 445 nm. The blue laser ensures finer details and smoother surface finishes, ideal for demanding applications.

Available variation system with 900 C platform temperature allows to print with hard melting alloys. 

Ø50х100 mm (Ø1.9х3.9 in)
Robust 300-watt fiber laser
Excellent part surface quality

ATO LAB PLUS ULTRASONIC METAL ATOMIZER

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The CAMSIZER X2

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A50 METAL LPBF 3D PRINTER

The post AO METAL + ATO Lab Plus + Camsizer x2: R&D Bundle appeared first on Dev.

]]> ATO Lab Plus Atomizer https://dev.additiveplus.com/product/ato-lab-plus/ Sat, 10 Apr 2021 02:32:03 +0000 https://dev.additiveplus.com/?post_type=product&p=4344 Quick production of high quality metal powders.

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ATO LAB Plus is a unique compact machine for metal powders production using the latest ultrasonic atomization technology. This revolutionary solution enables the rapid production of metal powders with a narrow particle size distribution. ATO LAB Plus can produce several hundred grams of metal powder per hour with particle sizes ranging from 20 to 120 microns.  The hermetically sealed process chamber allows the production of powders of reactive metals and their alloys such as titanium or aluminum. The production is based on ultrasonic atomization technology. In this way powders can be produced with almost any particle size limitation. The ATO LAB Plus has compact dimensions, which allow it to be used efficiently even in small research laboratories. The ATO LAB Plus is no larger than an ordinary office cupboard. ATO LAB Plus is equipped with specialized, versatile and user-friendly software, and the operator can control the process from the touch screen display. The main objective was to create a system that can be used even by a novice. The new MBRFS module provides greater efficiency with a multiple bar feed mechanism, an automatic magazine feeder for the use of multiple bars n a single atomization process.

 

ATO INSIDE

Additive-Plus_Atomizer
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REACTIVE AND NON-REACTIVE METALS

ATO LAB Plus can produce several hundred grams of metal powder per hour with particle sizes from 20 to 120 microns.  The hermetically sealed process chamber allows the production of powders of reactive metals and their alloys such as: titanium or aluminum.

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LOW WASTE

ATO LAB atomizer is a new way of creating high quality metal powders. This method is based on a special technology that was developed for universities, research departments and service bureaus. However, due to their reliability and efficiency, these atomizers have also found applications in industry.

 

OPEN ATOMIZATION PARAMETERS

ATO Lab Plus is specifically designed to eliminate the limitations of automation. The device has a compact size, so it can be used even in confined spaces. It is equipped with innovative technology and does not require complex infrastructure, thus reducing operating costs and providing a quick return on investment.

ULTRASONIC POWDER ATOMIZATION TECHNOLOGY

Ultrasonic vibration technology is used to break molten metal into small droplets, which rapidly solidify into metal powder in an inert gas atmosphere. The metal powder size produced depends on the frequency of the ultrasonic waves, with higher frequencies producing smaller particles and lower frequencies producing larger particles. Factors affecting particle size and distribution are viscosity, density, ultrasonic amplitude and atomizer design. Ultrasonic atomization of metal powder using ATO technology is a process in which metal powder is melted using an electric arc. Ultrasonic vibrations are then transmitted into the molten metal, creating capillary waves. These waves eject metal droplets, which are rounded and cooled before being collected and sorted. The result is almost perfectly spherical metal droplets.

AlSi7Mg Aluminium Metal Powder
AlSi10Mg Aluminium Metal Powder
Al-Mg Aluminium Metal Powder


METAL POWDER MAIN APPLICATIONS

The resulting metal powders are used for 3D printers using Laser Powder Bed Fusion (LPBF) technology, also known as Selective Laser Melting (SLM). This is a metal 3D printing technology that uses a high-powered laser to selectively melt and sinter metal powder particles together to create a solid part. In this technology, a layer of metal powder with a standard particle distribution of 10-60 microns is applied to the working platform. A powerful laser is then used to selectively melt and sinter the powder particles together, layer by layer, until the part is complete. The process is performed in a controlled atmosphere to prevent oxidation and ensure high quality parts are produced. LPBF/SLM is used in a variety of industries including aviation, automotive, medical and industrial manufacturing. It is especially useful in applications that require high strength and high temperature resistant parts with complex geometries. 

Another area of application is Direct Energy Deposition technology. DED is a 3D printing technology that uses a high-energy source such as a laser or electron beam to melt and deposit metal powders or wires onto a substrate. This technology is capable of producing metal parts with high strength, high density and complex geometries. DED is used in various industries such as repair and maintenance to refurbish damaged turbine blades or engine parts.

Aluminium Metal Powders


ATO LAB PLUS ADVANTAGES

4-4

Compact size, suitable for use in small spaces

With its dimensions of 78×42×60in / 200x107x154cm, weight of 1543lbs / 700kg and equipped with roller wheels it is quite mobile and easy to transport.

3-2

Innovative technology to ensure efficient operation

ATO Lab Plus is a new device that creates high-quality metal powders for use in 3D printing. It can produce various types of metal powders, including aluminum, copper, stainless steel, titanium, and other alloys.

1-2

Low operating costs and quick investment return

ATO Lab Plus is specifically designed with innovative technology and does not require complex infrastructure, thus reducing operating costs and providing a quick return on investment.

ATO Lab Plus is a device that can help you increase your efficiency and save money. In terms of usability, the ATO Lab Plus has an intuitive control system with a clear interface and precise parameter control. Operators can easily adjust parameters to achieve optimal powder properties for their specific needs. This ease of use makes the ATO Lab Plus ideal for research and development as well as industrial production on a large scale. The system is also equipped with a number of safety features, including a cooling water monitoring system, automatic gas shut-off valves and emergency stop buttons.

list of successfully atomized ALLOYS

Steel is the most widely used material in almost all industries due to its low price, high mechanical properties and a wide range of heat treatments that can help tailor the material for individual purposes. The atomization process of steel is one of the simplest and most balanced in terms of quality, yield and process stability. Its characteristics allow it to be used as a primary benchmark material for the ultrasonic atomization process. The distribution of the powder is very homogeneous with a narrow range of metal powder, which is very desirable for some manufacturing methods.

ATOMIZED ALLOYS ON ATO

  • 42CrMo4
  • AMS5832
  • Fe 99,5%
  • FeMn
  • PH177 Garba
  • SS304
  • SS316L

Titanium is one of the most promising materials of the 21st century, having one of the highest values of strength to density and corrosion resistance. Similar to steel, it can be easily atomized using ultrasonic atomization. The process can be very stable which has immense potential for automation. Considering the high prices of titanium alloys and its powders, ultrasonic atomization has one of the best commercial perspectives. Nevertheless, one of the main challenges is the rate of absorption of oxygen and nitrogen, which places additional requirements for the atomization process conditions.

ATOMIZED ALLOYS ON ATO

  • Ti OCT 1-90013-81
  • Ti5Al2.5Sn
  • TiAl
  • TiMoSi
  • Titanium Gr.1
  • Titanium Gr.2
  • Titanium Gr.5 (Ti6Al4V)

Nickel-based alloys are mainly used in the aerospace industry due to their high temperature and corrosion resistance combined with good ductility and strength. The atomization of the material is very stable, similar to steel and titanium. Oxygen pick-up is exceptionally low, and the material is homogeneous. Due to these advantages, ultrasonic atomization seems to be a good and efficient method for scrap recycling. Some international companies may be interested in implementing ultrasonic atomization to reduce their carbon footprint and increase the ESG rating.

ATOMIZED ALLOYS ON ATO

  • Inconel 625
  • Inconel 718
  • Ni 99%
  • NiTi
  • NiTiHf

Aluminum is one of the most commonly used non-ferrous alloys due to its low density, relatively high strength and good corrosion resistance. Atomization of the metal and its alloy is quite challenging due to several issues. However, the powder meets the requirements for most 3D printers with a sphericity of 0.93 and an eq. grain diameter of approximately 50 µm. One of the main challenges with aluminum and its alloys is their affinity for oxygen, which creates a large surface tension between the molten metal and the sonotrode tip which decreases the contact zone. Furthermore, a thin layer may still be present on the surface of the powder. Based on the research conducted, higher frequency allows for a more stable atomization process that can be performed with minimal operator interference.

ATOMIZED ALLOYS ON ATO

  • Al 99,99%
  • Al4047
  • Al5183
  • Al7075
  • AlCoCrFeNi
  • AlMg
  • AlMgCu
  • AlMgSc
  • AlSi10Mg

The lightest construction material which has decent strength and the highest specific strength for metal alloys. Magnesium alloys can be used where weight reduction is a key feature. The atomization of magnesium tends to be challenging, but by optimizing the process it is possible to obtain powder with high sphericity. Higher frequency piezoelectric generators can further stabilize the process. It is also worth noting that the problem with most magnesium alloys is very rapid oxidation, which also applies to atomized powder. Magnesium powder is highly reactive and the ATO Lab Plus system has one of the best coating systems which increases the safety of the process.

ATOMIZED ALLOYS ON ATO

  • MgAl9Zn1
  • AZ31
  • WE54

This group includes the most resilient materials that are hard to manufacture and form using conventional technologies. The most common materials in this group are tungsten, molybdenum and tantalum. Ultrasonic atomization enables to produce a fine powder suitable for most applications. It is worth mentioning that 3D Lab has dedicated features that reduce the wear of the working chamber, which is an issue for all refractory materials. The atomization process is stable and can be partially automated.

ATOMIZED ALLOYS ON ATO

  • Nb 99%
  • Ta 99%
  • W90Ni7Fe3
  • MoSi2

Gold, platinum and silver can be successfully atomized to produce fine metal powders. This opens new shaping possibilities where the only limit is the designer’s imagination. Furthermore, by using ATO Noble it is possible to achieve zero waste production, which is the most important feature in the jewelry industry. It is also worth mentioning that the chemical composition remains the same after atomization, which helps to maintain the right precious metal standard.

ATOMIZED ALLOYS ON ATO

  • Ag 99%
  • Au 9ct
  • Au 18ct
  • Au 99,99%
  • Au 99,99%
  • Ir 99%
  • Pt alloys

Copper and its alloys are best known for their electrical and thermal conductivity. The material has high resistance to corrosion and is a semi-precious material. The material enforces the use of higher currents despite relatively low melting temperature. Nevertheless, metal powder has remarkably high sphericity and homogeneity. Atomization of zinc-containing brass can be challenging due to fuming at high temperatures. Careful parameter optimization is required.

ATOMIZED ALLOYS ON ATO

  • CuAlNiFe
  • CuCrZr
  • CuM1E
  • CuMnAl
  • CuNi3Si
  • CuSn

High entropy alloys are being developed at many research institutions. The results indicate that some HEAs have significantly better strength-to-weight ratios, with higher levels of fracture resistance, tensile strength, and corrosion and oxidation resistance than conventional alloys. The atomization of HEA is highly dependent on the chemical composition of the material. It is easier to atomize materials that are easy to melt and have relatively low surface tension. Depending on the chemical composition of the alloy, the melting tip material core must be selected individually.

ATOMIZED ALLOYS ON ATO

  • CoCrFeMo
  • NiCrFe
  • FeNiCrMo
  • CoCrFe
  • FeNiAlCr

In addition to the common metals, we have successfully atomized metals for the semiconductor industry, such as MoS2 and others. Spherical metal powders were obtained in laboratory quantities, which can be further processed by special AM processes. We have also had success with some zirconium bulk metallic glasses, although in small quantities. Other meltable and weldable materials can be atomized with appropriate process parameter selection. Based on melting temperature, affinity to oxygen, chemical composition requirements, it is possible to obtain the appropriate atomization parameters.

ATOMIZED ALLOYS ON ATO

  • MoS2
  • B4C

ato patents

By ultrasonic atomization method, apparatus for the manufacture of spherical metal powder
The subject of the present invention melting system (3, 4) and (6), and the input material delivery system processing chamber (10), (12), and a 100W/Mk excess piezoelectric transducer made of a material having the thermal conductivity of the melt is cooled tip (1) infusible comprising a sonotrode (2) (2), the sonotrode to act as a radiator, the molten liquid suitable for input material (1) is a good tip to ensure the wettability by the method, an ultrasonic spray spherical metal powder it is a device that
PATENT GRANTED
Device For Ultrasonic Atomisation Of Metallic Materials And Method For Cleaning It
An ultrasonic device for atomization of metallic materials, equipped with a sealed process chamber, a sonotrode and an ultrasonic generator, is characterized by the fact that it is equipped with a source of liquid cleaning medium, a dispensing valve and a drain of the liquid cleaning medium, and the cleaning method of the device is characterized by the following, After stopping the melting process the cleaning medium is fed through the dosing valve to fill the chamber, then the ultrasonic generator is started and the process lasts no less than 30 seconds, then the cleaning medium together with powder particles is removed through the cleaning medium drain.
PATENT REQUEST SUBMITTED
Ultrasonic Atomiser
The ultrasonic atomizer equipped with a cooled sonotrode (1), plasma burner (3) and feedstock feeder is characterized by the fact that it is equipped with a cyclone dust collector (5), powder dump (6), mechanical filter (7), a process chamber with a volume of 0.003 to 0.140 m3 and a circulating pump with a capacity of 0.075 m3/s to 0.1138 m3/s at a suction pressure of 100 mbar to 900 mbar.
PATENT REQUEST SUBMITTED
The apparatus for producing spherical powders of metals by ultrasonic spraying
The apparatus for manufacturing a spherical metal powders by ultrasonic spraying, equipped with a (3, 4) of melting the system (6) feeding the starting raw material, the working chamber (12), a piezoelectric transducer (10) and cooled consumable sonotrode (2) made of a material having a thermal conductivity above 100 W/m-K and equipped with a melting tip (1), and the sonotrode is also suitable for performing the function of the emitter, and the smelleding tip is suitable to provide good wettability of liquid starting raw material.
PATENT REQUEST SUBMITTED
Device For The Manufacturing Of Spherical Metal Powders By An Ultrasonic Atomization Method
The subject of the present invention is a device for the manufacturing of spherical metal powders by the ultrasonic atomization method, equipped with a melting system (3,4) and an input material delivery system (6), a working chamber (12), a piezoelectric transducer (10) and a cooled infusible sonotrode (2) made of a material with thermal conductivity above 100 W/mK and equipped with a melting tip (1), with the sonotrode (2) acting as a radiator and the melting tip (1) ensuring good wettability by the liquid input material.
PATENT REQUEST SUBMITTED
Sonotrode With Internal Cooling System
The sonotrode with an internal cooling system is characterized by the fact that it has a curved channel running inside the sonotrode not deeper than 10 mm from the working surface, the outlet of the cooling channel is at the location of the subconductor wave at the working frequency of the sonotrode and is manufactured by additive methods from metal alloys, preferably two-phase titanium alloys or maraging steels, where the angle between the direction of axial vibration and the direction of manufacture is no more than 30 degrees, followed by isostatic machining to hot isostatic machining, then finishing mechanical and abrasive machining.
PATENT REQUEST SUBMITTED
An apparatus for the production of spherical metal powders by ultrasonic atomization method
The present invention relates to an apparatus for the production of spherical metal powders by ultrasonic atomization methods, wherein a melting system (3, 4), an input material delivery system (6), a working chamber (12), a piezoelectric transducer (10) and an insoluble furnace ((2) 2) having a thermal conductivity above 100 W/mk, wherein the melting tip (1) is comprised of a lumbellet The melting tip (1) ensures good wettability by the liquid atomization material.
PATENT GRANTED
Method For Conducting Ultrasonic Atomisation
The atomisation of the manner ultradzwiekowej metals and their stopow wykorzystujacej as a source of warm plazme features that the source of the plasma and piezoelectric transducer get alternately in the pulsatile mode with they appear not less than 0,5Hz so that the maximum power hatch cover with a minimum amplitude of the piezoelectric transducer, a minimum amplitude of the transducer is below the threshold required for the atomisation of the liquid.
PATENT REQUEST SUBMITTED
Sonotrode For Ultrasonic Atomization Of Metals And Their Alloys
The invention relates to a sonotrode for high-temperature application in ultrasonic atomization of metals and their alloys, characterized in that it includes:a body (1) made of a material having a thermal conductivity greater than 150 W / m * K, and a core (2), constituting a high-temperature tip of the sonotrode, made of a material having a melting point or thermal decomposition temperature of at least 1200 degrees centigrade,wherein the body (2) and the core (1) are connected mechanically or by diffusion or by both methods combined.
PATENT REQUEST SUBMITTED
Sonotrode For A Device For Ultrasonic Atomization Of Metals And Their Alloys
The object of the invention is a sonotrode for a device for ultrasonic atomization of metals and their alloys, comprising: a body (1) made of a material with a thermal conductivity greater than 150 W/m*K, and a core (2) constituting the high-emission end of the sonotrode, made of a material with a melting or thermal decomposition temperature of at least 1200 degrees centigrade, the body (2) and the core (1) being mechanically connected either by diffusion or by both methods combined.
PATENT REQUEST SUBMITTED
A device for producing a spherical metal powder by an ultrasonic spray method
The subject of the present invention melting system (3, 4) and (6), and the input material delivery system processing chamber (10), (12), and a 100W/Mk excess piezoelectric transducer made of a material having the thermal conductivity of the melt is cooled tip (1) infusible comprising a sonotrode (2) (2), the sonotrode to act as a radiator, the molten liquid suitable for input material (1) is a good tip to ensure the wettability by the method, an ultrasonic spray spherical metal powder it is a device that.
PATENT GRANTED
A Method For Evacuation Of Powder Produced By Ultrasonic Atomization And A Device For Implementing This Method
The subject of the invention is a device for removing powder produced in the process of ultrasonic atomization, comprising an atomization chamber (1) equipped with an inlet (6) and a gas outlet (8) and a directing element (7) for gas distribution and gas velocity profile in the chamber. The invention also relates to a method of removing powder produced in the process of ultrasonic atomization, in which a stream of the inert gas inert is directed into the atomization zone of the chamber (1) at controlled pressure, velocity and temperature.
PATENT REQUEST SUBMITTED
Method And Device For Producing Heavy Metal Powders By Ultrasonic Atomization
The invention relates to a production method of the powders composed of spherical heavy metal particles utilizing an ultrasonic atomization, where these powders can be applied in industrial applications, like additive manufacturing and several other. The method for production of heavy metal powders by ultrasonic atomization comprises providing a heavy metal raw material (5) in the vicinity of a heat source (13) being an electric arc (13), heating the heavy raw material (5) by the electric arc (13), so as to create a molten metal pool (21) on a sonotrode (3), the molten metal pool (21) having a temperature equal to or greater than the melting temperature of the heavy metal raw material (5), but below the vaporization temperature of the heavy metal raw material (5), providing ultrasonic mechanic vibrations by the sonotrode (3) to the molten metal pool (21), so as to cause the heavy metals droplets (11) being ejected from the molten metal pool (21), directing the ejected heavy metal droplets (11) away from the molten metal pool (21), so as the heavy metal droplets (11) freely cool down within a predetermined distance at least by radiation and transform to a heavy metal powder (11'), collecting the heavy metal powder (11'), so as to collect at least 75 percent of the heavy metal raw material (5) in the form of the heavy metal powder (11').
PATENT REQUEST SUBMITTED
Method For Removing Powder Produced By Ultrasonic Atomization Process And A Device For Implementing This Method
The subject of the application is an apparatus for removing powder produced by ultrasonic atomization, comprising an atomization chamber (1), equipped with an inlet (6) and outlet (8) of gas, and a directing element (7) for gas distribution and gas velocity profile in the chamber (1). The subject of the claim is also a method for removing powder produced by ultrasonic atomization, in which a gas stream (11), which is inert to the atomization zone in the atomization chamber (1), is directed at a pressure range of 0.1 barA to 6 barA and with average velocities of 0.2 to 25 m/s in sections perpendicular to the gas path (11), whereby the gas is distributed substantially perpendicular to the direction of ejection of the droplets of molten material from the sonotrode (2), in such a way that the droplets are entrained and transported by the gas in the atomization chamber (1) in the direction of the outlet (8), advantageously along trajectories (10) close to horizontal, and at the same time are cooled in flight by heat exchange behind the gas until they reach a solid state of aggregation.
PATENT REQUEST SUBMITTED
Ultrasonic spray spherical by way a device for producing metal powder
The subject of the present invention melting system (3, 4) and (6), and the input material delivery system processing chamber (10), (12), and a 100W/Mk excess piezoelectric transducer made of a material having the thermal conductivity of the melt is cooled tip (1) infusible comprising a sonotrode (2) (2), the sonotrode to act as a radiator, the molten liquid suitable for input material (1) is a good tip to ensure the wettability by the method, an ultrasonic spray spherical metal powder it is a device that.
PATENT GRANTED

ATO PERIPHERALS

The ATO atomizers configuration is flexible and based on a patented ultrasonic atomization technology. The system can be easily customized to meet the individual needs of the customer. ATO is a modular system with the future potential to operate with sets of many units in an interconnected network. 

ATO-DEVICES

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