Atomizers – Dev https://dev.additiveplus.com Fri, 26 Sep 2025 07:29:07 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.5 https://dev.additiveplus.com/wp-content/uploads/cropped-AdditivePlus-Logo-Vertical-Dark-32x32.png Atomizers – Dev https://dev.additiveplus.com 32 32 shopengine_activated_templates a:1:{s:6:"single";a:1:{s:4:"lang";a:1:{s:2:"en";a:1:{i:7;a:3:{s:11:"template_id";i:53939;s:6:"status";b:1;s:11:"category_id";s:3:"912";}}}}} AO METAL + ATO Lab Plus + Camsizer x2: Jewelry Bundle https://dev.additiveplus.com/product/ao-metal-ato-lab-plus-camsizer-x2-jewelry-bundle/ Fri, 12 Sep 2025 11:54:36 +0000 https://dev.additiveplus.com/?post_type=product&p=68330 Get ATO NOBLE ULTRASONIC METAL ATOMIZER & A100 METAL LPBF 3D PRINTER & The CAMSIZER X2 particle size and shape analyzer in one package Faster R&D workflow•  Particle size and shape analysis (measuring range: 0.8 μm — 8 mm)•  Powder ready to use in printer•  Speeding up new alloys development and process parametrization•  Fast and…

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ATO Noble is an ultrasonic metal powder atomizer with the same basic features as ATO Lab Plus, but modified to work with precious metals and produce high quality precious metal powders. It responds to customer needs for economical atomization of expensive and rare metal alloys. Since there are no limitations on the minimum load and the system is easy to change to another material, the cost effectiveness and freedom of the atomization process are assured. The ATO Noble is specifically designed to produce precious metals such as gold, silver, platinum, etc. with high productivity and efficiency. ATO Noble uses Zero Loss Technology which reduces material waste to an absolute minimum. We have achieved this by creating a specially adapted filtration system and a closed loop of gas circulation. Innovative system allows recovery of valuable materials for reuse with a single click of a button.

Reactive and non-reactive metals
Open atomozation parameters
Compacts size ideal for R&D lab

The CAMSIZER X2 is a powerful, extremely versatile particle size and shape analyzer with a wide measuring range that combines state-of-the-art camera technology with flexible dispersion options. Based on the principle of Dynamic Image Analysis (ISO 13322-2), the CAMSIZER X2 provides precise particle size and shape information of powders, granules, and suspensions in a measuring range from 0.8 μm to 8 mm. The CAMSIZER X2 produces a particle flow which is characterized by an optical system with high resolution. An ultrabright LED stroboscopic light sources and two high-resolution digital cameras achieve a frame rate of more than 300 images per second, which are evaluated in real time by a powerful software. Thus, the CAMSIZER X2 captures the images of hundreds of thousands to several millions of particles with the highest accuracy within only 1 to 3 minutes. The CAMSIZER X2 provides a wide selection of particle information which allows for comprehensive and reliable characterization of the sample material. It is suitable for use in R&D as well as for routine tasks in quality control.

Sieve analysis and laser diffraction
Extremely wide measuring range
Modular X-change system

Introducing A100 Metal 3D Printer with a compact build envelope. Ideal for R&D lab and Jewelry issues.

The A100 Metal 3D Printer is a fast and affordable 3D laser printer designed for precise metal parts production. With its versatile build volume, it accommodates a wide variety of part sizes, making it ideal for both small and medium-sized applications. The A100 offers enhanced material versatility, processing a broad range of metals to meet the needs of complex designs, unique products, and small batch production.

This robust and modular system is composed of standard industrial components, ensuring reliability and compatibility with lab environments. It’s compact enough to fit through any door and can be easily transported using a conventional elevator. The A100 is equipped with an optional multi-laser system—a powerful 500W or 1000W laser at 1064 nm and an innovative 250W blue laser at 445 nm. The blue laser delivers finer details and smoother surface finishes, making it perfect for demanding applications.

Ø100х100 mm (Ø3.9х3.9 in)
Robust 300-watt fiber laser
Excellent part surface quality

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AO METAL + ATO Lab Plus + Camsizer x2: R&D Bundle https://dev.additiveplus.com/product/ao-metal-ato-lab-camsizer-x2/ Thu, 26 Sep 2024 23:45:13 +0000 https://dev.additiveplus.com/?post_type=product&p=55950 Get ATO LAB PLUS ULTRASONIC METAL ATOMIZER & A50 METAL LPBF 3D PRINTER & The CAMSIZER X2 particle size and shape analyzer in one package Faster R&D workflow•  Particle size and shape analysis (measuring range: 0.8 μm — 8 mm)•  Powder ready to use in printer•  Speeding up new alloys development and process parametrization•  Fast…

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ATO LAB Plus is a unique compact machine for metal powders production using the latest ultrasonic atomization technology. This revolutionary solution enables the rapid production of metal powders with a narrow particle size distribution. ATO LAB Plus can produce several hundred grams of metal powder per hour, with particle sizes ranging from 20 to 120 microns. The hermetically sealed process chamber allows the production of powders of reactive metals and their alloys, such as titanium or aluminum. The production is based on ultrasonic atomization technology. In this way, powders can be produced with almost any particle size limitation. The ATO LAB Plus has compact dimensions, which allow it to be used efficiently even in small research laboratories. The ATO LAB Plus is no larger than an ordinary office cupboard. ATO LAB Plus is equipped with specialized, versatile and user-friendly software, and the operator can control the process from the touch screen display. The main objective was to create a system that can be used even by a novice. The new MBRFS module provides greater efficiency with a multiple bar feed mechanism, an automatic magazine feeder for the use of multiple bars n a single atomization process.

Reactive and non-reactive metals
Open atomozation parameters
Compacts size ideal for R&D lab

The CAMSIZER X2 is a powerful, extremely versatile particle size and shape analyzer with a wide measuring range that combines state-of-the-art camera technology with flexible dispersion options. Based on the principle of Dynamic Image Analysis (ISO 13322-2), the CAMSIZER X2 provides precise particle size and shape information of powders, granules, and suspensions in a measuring range from 0.8 μm to 8 mm. The CAMSIZER X2 produces a particle flow which is characterized by an optical system with high resolution. An ultrabright LED stroboscopic light sources and two high-resolution digital cameras achieve a frame rate of more than 300 images per second, which are evaluated in real time by a powerful software. Thus, the CAMSIZER X2 captures the images of hundreds of thousands to several millions of particles with the highest accuracy within only 1 to 3 minutes. The CAMSIZER X2 provides a wide selection of particle information which allows for comprehensive and reliable characterization of the sample material. It is suitable for use in R&D as well as for routine tasks in quality control.

Sieve analysis and laser diffraction
Extremely wide measuring range
Modular X-change system

Introducing A50 Metal 3D Printer with a compact build envelope. Ideal for R&D lab issues.

3D laser printer for all printable metal materials is indispensable everywhere, where you need elaborate forms, complex designs and structures, unique products or small series of metal parts. Robust and modular, composed of standard industrial components. Designed to fit it in any lab, enter through each door and drive with a conventional elevator. 

A50 Metal 3D Printer is equipped with optional multi-laser system: a powerful laser 500W (or 1000 W) at 1064 nm and an innovative 250W blue laser at 445 nm. The blue laser ensures finer details and smoother surface finishes, ideal for demanding applications.

Available variation system with 900 C platform temperature allows to print with hard melting alloys. 

Ø50х100 mm (Ø1.9х3.9 in)
Robust 300-watt fiber laser
Excellent part surface quality

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ATO Passivation Module https://dev.additiveplus.com/product/ato-passivation-module/ Mon, 17 Jun 2024 11:58:00 +0000 https://dev.additiveplus.com/?post_type=product&p=48903 The ATO Passivation module is an automated system that is used to passivate powder materials by slowly adding oxygen to the powder container.

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The Passivation module designed for the 3D Lab is an automated system that is used to passivate powder materials by slowly adding oxygen to the powder container until it becomes resistant to further reaction with the environment. The passivation process is designed to be controllable and can take between 1-2 hours depending on the type of material being used. The passivation module is designed for use with 3D Lab powder containers, and the automated system ensures that the passivation process is performed safely with no risk of ignition or explosion.

 

ATO Passivation Module Features

DAY-3

No risk of ignition or explosion

Once the passivation process is complete, the powder container can be safely opened without risk of ignition or explosion. The passivated powder material can then be used in a variety of applications, with the oxide layer helping to maintain the quality and performance of the material over time. 

DAY-1

OXYGEN AMOUNT CONTROL

The passivation process itself involves introducing a controlled amount of oxygen into the powder container, which gradually reacts with the material to create a thin, protective oxide layer on the surface of the powder particles. This oxide layer helps prevent corrosion and other forms of degradation, improving the overall stability and performance of the material. 

DAY-4

safe and comfortable passivation

The Passivation Module provides a safe and controllable method for passivating powder materials, improving the reliability and quality of the resulting powder. 

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ATO Multi Rod Feeding System https://dev.additiveplus.com/product/ato-multi-rod-feeding-system/ Mon, 17 Jun 2024 11:41:54 +0000 https://dev.additiveplus.com/?post_type=product&p=48895 The Multi Rod Feeding System is an optional accessory for atomizing metals using ultrasonic technology exclusively compatible with ATO devices.

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The Multi Rod Feeding System is an optional accessory designed for units in the ATO atomizers series, specifically tailored for atomizing metals using ultrasonic technology. It is exclusively compatible with these devices. The purpose of the accessory is to enable the atomization of materials in the form of a round rod:

• Diameter 4-10 mm and with diameters close to nominal (with use of self-locking collets of sizes 4, 6, 8, 10)
• The maximum length of a single rod or the sum of sections of multiple rods cannot exceed 1200 mm when using an extended tube container

 

ATO Multi Rod Feeding System Features

DAY-4

Efficient atomization using rods

DAY-3

Up to 1 meter rod length

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ATO Single Rod Feeding System https://dev.additiveplus.com/product/ato-single-rod-feeding-system/ Mon, 17 Jun 2024 11:28:58 +0000 https://dev.additiveplus.com/?post_type=product&p=48885 The Single Rod Feeding System is an ATO optional accessory for atomizing metals using ultrasonic technology.

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The Single Rod Feeding System is an optional accessory designed for units in the ATO atomizer series, specifically tailored for atomizing metals using ultrasonic technology. It is exclusively compatible with this device. The purpose of this accessory is to enable the atomization of materials in the form of a rod:

 

• Diameter from 1 to 10 mm. The diameter can vary along the length of the rod.

• Best user experience on 4-6 mm rods. The surface of rods may exhibit imperfections.

• Maximum length of 110 mm.

 

ATO Single Rod Feeding System Features

DAY-3

Possibility to work with cast rods

DAY-4

The basic feeder can be upgraded to the Custom Shape Feeder

A feeder adapted to the material in an individual shape.

DAY-1

Freedom of rods shapes

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ATO Wire Feeding System https://dev.additiveplus.com/product/ato-wire-feeding-system/ Mon, 17 Jun 2024 10:59:34 +0000 https://dev.additiveplus.com/?post_type=product&p=48876 The ATO Wire Feeding System is a solution for wire-feeding systems capable of handling an array of reactive and non-reactive materials.

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The ATO Wire Feeding System is your go-to solution for wire-feeding systems capable of handling an array of reactive and non-reactive materials. Wire Feeding System available with a basic ATO configuration opens the door to unparalleled flexibility, productivity, and atomization process automatization.

 

ATO Wire Feeding System Features

3-2

Most efficient, continuous and stable process

DAY-4

Adaptable with available wires on the welding market

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Automized process of atomization with optimized parameters

DAY-3

Long Spool Compatibility


WFS enables the use of extended wire spools, reducing the need for frequent spool changes. This results in increased productivity, allowing for focus on producing top-quality spherical powder.

2-4

Enhanced Productivity, Durable and Reliable

WFS’s extended wire spool capacity minimizes interruptions, enabling your team to work more efficiently without frequent disruptions. Constructed using top-tier materials and cutting-edge engineering, WFS is specifically engineered to endure the demands of continuous use.

DAY

Automated Processes


Incorporate WFS into your production for seamless automation. The ATO, along with its wire feeding system, enhances modern automation, streamlining operations and reducing labor costs.

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ATO Induction Melting System https://dev.additiveplus.com/product/ato-induction-melting-system/ Mon, 17 Jun 2024 07:31:49 +0000 https://dev.additiveplus.com/?post_type=product&p=48862 The ATO Induction Melting System (IMS) is an optional module designed to atomize materials and minimize evaporation of low melting point elements.

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The ATO Induction Melting System (IMS) is an optional and easy-to-swap module designed to increase the capabilities of the ATO ultrasonic metal atomizers. Dedicated for ultrasonic atomization, this device powders metals and alloys into a fine, homogenous powder. It’s designed to atomize materials with irregular shape feedstock and minimize evaporation of low melting point elements. Ideal for both research labs and Additive Manufacturing centers, it enhances daily operations.Broaden the spectrum of materials you manage, research new ones, scale your powder production, and achieve higher atomization yields.The IMS module enhances your capabilities and eliminates restrictions on material forms. It provides flexibility enabling you to choose the process best for your demands, whatever you want the flexibility of a crucible or the simple setup of rod feeders.

 

ATO Induction Melting System (IMS) Features

Optional and easy-to-swap module for ATO ultrasonic metal atomizers

 

Increased atomization productivity – process efficiency is significantly higher than a standard configuration

 

Precise temperature measuring system

 

Superior Material Purity

 

Freedom to use both crucibles and rod feeders

 

Ideal for material recovery

 

Easy to use by a single operator

 

Standard crucibles with a volume of 200 cm3 – larger crucibles on request

induction-melting-system-visualization

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ATO Sieve Powder Sieving Station https://dev.additiveplus.com/product/ato-sieve-powder-sieving-station/ Mon, 17 Jun 2024 06:34:45 +0000 https://dev.additiveplus.com/?post_type=product&p=48840 The ATO Sieve is a compact and user-friendly powder sieving station designed for metal Additive Manufacturing.

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The ATO Sieve is a compact, mobile, and user-friendly powder sieving station designed for metal Additive Manufacturing. With minimal space requirements, it seamlessly integrates into standard laboratory settings. This device facilitates swift and efficient sieving of small powder batches. The solution is designed to work in an inert gas atmosphere suitable for common reactive and non-reactive AM metal powders. Using the same ATO powder container allows for direct powder transfer from ATO atomizers inside the argon shield to the Sieve and prevents material from oxygen. The application of high-frequency ultrasonic vibration prevents screen clogging and guarantees high throughput rates. Alongside screening, the ATO Sieve fills the powder container with inert argon gas to ensure optimal conditions. The device features a user-friendly interface operated via a touch panel. Additionally, the system can be equipped with an oxygen sensor for enhanced functionality.

 

ATO Sieve Powder Sieving Station Features

DAY

Customizability

The ability to customize the ATO Sieve based on the final application of the powder and the equipment being used can help ensure that the sieving process is tailored to the specific needs of the production process.

DAY-5

User-friendly interface

The touch panel with a user-friendly interface makes it easy to operate the ATO Sieve and customize settings as needed.

DAY-4

Sieving within argon atmosphere

The ability of the ATO Sieve to operate in an inert gas atmosphere can be particularly beneficial for reactive metal powders, helping to prevent oxidation and ensure high-quality powder.

4-4


Compact size and low space requirements

 The compact size of the ATO Sieve means that it takes up minimal space in a laboratory or production facility, which can be particularly beneficial for smaller workspaces.

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Ultrasonic Technology

 

The use of ultrasonic technology in the ATO Sieve helps prevent screen clogging and increases throughput rates, resulting in a more efficient and effective sieving process.

DAY-1


Mobility

The fact that the ATO Sieve is mobile means that it can be easily moved around a laboratory or production facility as needed, making it a versatile and convenient option for metal powder sieving.

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ATO Clean Ultrasonic Cleaner https://dev.additiveplus.com/product/ato-clean-ultrasonic-cleaner/ Mon, 17 Jun 2024 06:06:32 +0000 https://dev.additiveplus.com/?post_type=product&p=48826 ATO Clean ultrasonic cleaner is a machine specifically designed for cleaning the ATO series parts exposed to powder during the atomization stage, offering a convenient and effective cleaning.

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ATO Clean ultrasonic cleaner is a highly recommended solution for use with ATO series, offering an efficient and hands-free cleaning procedure for the atomizer components that come into contact with powder particles during the atomization process. This cleaning step is crucial for users looking to switch between different material groups for atomization. By removing any residual materials from the atomizer’s components, it ensures the purity of the chemical composition of the produced powder. The machine is specifically designed for cleaning the ATO series parts exposed to powder during the atomization stage, offering a convenient and effective cleaning. The cleaning chamber size is sufficient to process all the components at the same time in a single cleaning session. The process parameters and ultrasonic technology have been fine-tuned to ensure thorough and efficient cleaning, reducing the overall cleaning time. Additionally, the double-filtration system effectively removes impurities and residues from the circulating water, preserving the cleaning properties of the liquid.

 

ATO Clean Ultrasonic Cleaner Features

3-2

Efficient cleaning

The ATO Clean uses high-frequency sound waves to create microscopic bubbles that effectively remove contaminants from the surface of the process chamber and components involved in the atomization process. This results in a more efficient cleaning process compared to manual scrubbing.

DAY-5

Compatibility with ATO

The ATO Clean is fully compatible with ATO technology, ensuring that the cleaning process is optimized for the specific requirements of the ATO ultrasonic metal powder atomizer.

DAY-4

Removal of powder residue

The ATO Clean can effectively remove powder residues from the surface of metal parts, improving the overall quality of the atomization process.

4-4



Improved Surface Finish

 

The Clean can remove contaminants from hard-to-reach areas of the metal parts, resulting in a more consistent and improved surface finish.

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Time-efficient process to clean all the components at once in less than 30 min

Can save time compared to manual scrubbing, allowing for more efficient preparation of the atomizer to work with another alloy of your choice.

DAY-1



User-friendly

 

The ATO Clean to be easy to use, with simple controls and a user-friendly interface.

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