Metrology for quality control – Dev https://dev.additiveplus.com Thu, 17 Jul 2025 15:51:59 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.5 https://dev.additiveplus.com/wp-content/uploads/cropped-AdditivePlus-Logo-Vertical-Dark-32x32.png Metrology for quality control – Dev https://dev.additiveplus.com 32 32 shopengine_activated_templates a:1:{s:6:"single";a:1:{s:4:"lang";a:1:{s:2:"en";a:1:{i:7;a:3:{s:11:"template_id";i:53939;s:6:"status";b:1;s:11:"category_id";s:3:"912";}}}}} Handheld OptimScan-5M Plus 3D Scanner https://dev.additiveplus.com/product/optimscan-5m-plus-3d-scanner/ Sat, 01 Jun 2024 11:31:49 +0000 https://dev.additiveplus.com/?post_type=product&p=48135 The OptimScan-5M Plus 3D Scanner is a handheld 3D scanner offering high-precision 3D scanning for a range of applications, including 3D CAD scanning, dental 3D scanning, and additive manufacturing. Perfect for 3D scanning for bore measurement, this versatile tool excels in 3D scanning for small objects, Bambu Labs applications, and more. With superior data quality and performance, this 3D laser scanner is ideal for 3D printable 3D scanning, offering an efficient solution for industries requiring accurate and detailed scans, from dental scanner 3D to 3D printing.

 

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OptimScan-5M Plus 3D scanner is a high-precision 3D inspection scanner with narrow-band blue light source and upgraded high-resolution industrial lens, it provides better detail performance in scanning and smoother data quality. Three sets of high-resolution industrial lenses are used according to different size object, making it more flexible and adapt- able. It is widely applied in reverse engineering, quality inspection and quality control. OptimScan-5M Plus is the ideal companion for a fully automated, machine driven shopfl oor environment. It´s fl exible structure allows to use it on a fixed tripod as well as in conjunction with robotic systems.  The innovative blue light 3D scanning technology is ideal for the precise scanning of small to medium sized filigree and complex objects with an outstanding accuracy capacity powered by three sets of 5.0 mega pixel cameras. The versatility and simplicity of the software enable the OptimScan 5M Plus to adapt perfectly to demanding batch inspection tasks as well as  single case inspection jobs. In terms of data processing, OptimScan 5M Plus comes with an easy-to-use intuitive operation software and the scanning data can be imported into any mainstream inspection software in the market.

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OptimScan-5M Plus 3D Scanner Features & Applications

HIGH RESOLUTION

Three sets of 5 megapixel high resolution cameras and 1080P projection are used to obtain high precision features.

HIGH ACCURACY

Single shot accuracy can reach up to 0.005mm, scanner provides the function of environmental vibration detection and effectively ensure high quality data and precision.

MULTIPLE SCAN RANGE

The system realizes different scanning range by switching of different lenses to ensure a finer scanning performance.

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HDR FUNCTION

The HDR function helps to scan high contrasted objects like black and white objects to get complete data.

ONE-CLICK INTEGRATION MODULE FUNCTION

The system integrates the “one-click” automatic markers alignment module and the GREC global deviation control module, which effectively reduces alignment errors and get high-quality data with high precision.

COMPATIBLE WITH MAINSTREAM SOFTWARE

Support multiple data formats Support mainstream reverse design or 3D inspection software

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WORKFLOW WITH THIRD-PARTY SOFTWARE

3D INSPECTION PROCESS

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Import Data

Support a variety of data model formats, compatible with data captured by various mainstream scanner and CAD digital data of various mainstream design software.

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Alignment Compare

The RPS reference positioning system and the reference alignment function achieve high-precision automatic alignment. It can effectively ensure the accuracy of deviation analysis. Multiple deviation analysis functions can be used to meet the different needs.

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Measurement Evaluation

It supports dimensions of ASMEY14.5GD&T tolerance and geometric. The software can also automatically calculate the deviation between reference and actual value, and get the accurate calculation result.

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Generate Report

Automatically generate inspection reports based on predefined templates. Analysis images and calculation results can be quickly exported. it improves inspection efficiency


REVERSE ENGINEERING PROCESS

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Data Processing

Data processing method like align, optimize, merge, holes fill, simplify, and smooth can obtain high-quality triangular mesh models.

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Feature Extraction

Automatically classify the mesh into different colored geometric regions based on curvature and features of the scan data, extract design parameters, and automatically create sketch profiles.

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Exact Fit

Mesh-based fitting algorithms create NURBUS surfaces, easily and quickly creating 3D free-form bodies from free-form shapes of meshes.

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CAD Conversion

Create CAD features, hybrid solid and surface models from scan data, it covers different objects to ensure model accuracy.

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Handheld FreeScan Combo 3D Scanner https://dev.additiveplus.com/product/freescan-combo-3d-scanner/ Thu, 30 May 2024 08:59:01 +0000 https://dev.additiveplus.com/?post_type=product&p=47819 The FreeScan Combo 3D Scanner is a handheld 3D scanner combining portability and precision for diverse applications. As a 3D laser scanner, it excels in bore measurement, small bore diameters, 3D printing, and intricate tasks like dental modeling. Compatible with workflows like Bambu Labs, it offers industry-leading accuracy for aerospace, automotive, healthcare, and education.

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FreeScan Combo packs dual light sources in an ultra-compact shell, measuring just 193x63x53mm. It’s equipped with both blue laser and infrared VCSEL technology and weighs in at only 620g. This lightweight, handheld 3D scanner offers four modes: multiple-line scanning, single-line scanning, fine scanning, and infrared scanning. With its versatile scan modes and technologies,the FreeScan Combo can adapt to numerous use cases. lt achieves metrology-grade precision for inspection, reverse engineering, product design, additive manufacturing, and other demanding applications in a wide range of sectors.

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FreeScan Combo 3D Scanner Features
& Applications

BLUE LASER + INFRARED LIGHT

An innovative combination of blue laser and infrared light sources meets the needs of diverse industrial 3D scanning scenarios.

4 SCANNING MODES,

MULTIPLE SCAN CHOICES

26 laser lines for global scanning; 

7 parallel blue laser lines for fine scanning details; 

1 single blue laser line to obtain deep hole data; Infrared light source scanning fast and without markers.

26 LASER LINES

1,860,000 points/s 

Global scanning, smooth and efficient.

No fear of black or reflective surface.

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A WISE CHOICE FOR

METROLOGY APPLICATION

Metrology-grade accuracy, the accuracy under laser scanning mode can achieve up to 0.02mm.

PRECISE AND FINE DETAIL

SCANNING

Smaller scanning area with 7 parallel laser lines.

DEEP HOLE SCANNING

WITH COMPLETE DATA

Optimized lens angle and single line for better acquisition of deep hole data.

Ensuring complete data for full-size 3D inspection.

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INFRARED LIGHT

SCANNING

No markers needed for feature-rich workpieces.

Infrared light source can be used directly to scan quickly.

620 g.

POWERFUL 

AND ERGONOMIC

Ergonomic design, compact, convenient and easy to use.

Metal case in line with modern industrial aesthetics.

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Handheld FreeScan UE Pro 3D Scanner https://dev.additiveplus.com/product/freescan-ue-pro-3d-scanner/ Sun, 26 May 2024 16:50:16 +0000 https://dev.additiveplus.com/?post_type=product&p=42167 The FreeScan UE Pro 3D Scanner is a handheld 3D scanner designed for metrology-grade 3D scanning, ideal for 3D CAD scanning, reverse design, and additive manufacturing. It excels in bore measurement and offers precise scans for small bore diameter applications. This 3D scanner for Bambu Labs and other industries ensures high-quality results in applications like 3D printing and small object scanning. With its 3D laser scanning and 3D room scanning capabilities, the FreeScan UE Pro provides reliable and accurate scanning solutions for a variety of fields.

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FreeScan UE Pro inherits the high-precision, metrology-grade accuracy, and lightweight design of FreeScan UE, while improving the ability of fine scanning and global precision control of large-scale workpiece scanning. It adopts 26+7+1 blue laser lines and integrates a photogrammetric module. Taking into account speed, accuracy and details, this professional 3D metrology solution can be applied to different sized scanning scenarios and perform metrology-grade accuracy inspection, reverse design, additive manufacturing and other applications. From small as the text on the surface of the air switch, to large as the plane, FreeScan UE Pro’s applicable fields are flexible and extensive, working well in scenarios that require multiple scanning. All in One Scan.small as the text on the surface of the air switch, to larg as the plane, FreeScan UE Pro’s applicable fields are flexible and extensive, working well in scenarios that require multiple scanning. All in One Scan.

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FreeScan UE Pro 3D Scanner Features

Metrology-Grade High Accuracy

 

Accuracy up to 0.02mm, delivers consistent scanning results with high precision.

 

 

Global Precision Control

 

Integrated photogrammetry function no need to apply coded targets, quickly locks the spatial position of the target frame.

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Multiple Scanning Modes

 

13 cross laser lines to scan large objects quickly, 7 parallel laser lines to scan fine details and single laser line for deep hole and pocket area scanning.

 

Easy Operation


Inheriting the lightweight and ergonomic design of the UE series, the user-friendly scanning software enables an easy operation and shortens the learning curve.

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Wide Range of Material Adaptations

 

Supports scanning of black and high-reflective surfaces, more efficient scanning process.

 

Fine and Rich Details

 

With higher resolution cameras and 7 parallel laser lines, FreeScan UE Pro enables rich feature object scanning and restores fine details more accurately.

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FreeScan UE Pro 3D Scanner Applications

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Automotive

Vehicle appearance design 

Supply chain quality management 

Production quality control

Car modification

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Railway Transportation

Modeling design 

Production line assembly and debugging 

Overall size control 

Workpiece repair and maintenance

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Aerospace

Aircraft structure inspection 

Interior design 

Engine inspection 

Maintenance and operation

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Energy Manufacturing

Reverse engineering design 

Fluid dynamics analysis 

Deformation analysis 

Impeller blade inspection

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Mold Inspection

Virtual assembly 

Wear analysis and maintenance 

Quality control 

Fixture design

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Machine Manufacturing

Quality inspection and control 

Tool and mold adjustment 

Rapid prototyping inspection 

OEM and old parts remanufacturing

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Handheld FreeScan Trio 3D Scanner https://dev.additiveplus.com/product/freescan-trio-3d-scanner/ Sun, 26 May 2024 10:42:29 +0000 https://dev.additiveplus.com/?post_type=product&p=42090 The FreeScan Trio 3D Scanner is a marker-free 3D scanner featuring 98 laser lines and a triple 5MP camera system for efficient, high-precision scanning of parts, assemblies, and 3D CAD models. This handheld 3D scanner is perfect for bore measurement, 3D printing, and converting scanned data directly to CAD. It is also ideal for 3D scanning for small bore diameter, 3D room scanning, and 3D laser scanning applications, supporting industries like automotive, aerospace, and healthcare, as well as workflows like Bambu Labs.

 

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The FreeScan Trio sets a new standard in metrology-grade 3D scanning with its innovative features and unmatched performance provoding a notable development in laser 3D scanning technology, offering marker-free scanning capabilities facilitated by a 98-laser-line mode and a triple, 5MP camera system. Not only but especially for projects involving large objects, scanning without the need for markers significantly reduces preparation time. Moreover, the scanner is able to capture an impressive 3,010,000 points per second, establishing it as the fastest handheld 3D scanner in its class. Complemented by a large field of view of 650 by 580mm, it captures more data in fewer sweeps. In addition to the 98-laser-line mode, the FreeScan Trio offers a single-line mode, one with 7 parallel lines, and one with 26 crossed lines. These modes can tackle many different projects in all kinds of industries, conferring the scanner with the versatility that is now customary in all SHINING 3D products. With markers, these modes all achieve an accuracy of up to 0.02mm, and a volumetric accuracy of up to 0.02 mm. The FreeScan Trio is also equipped with a photogrammetry mode that works with SHINING 3D’s practical, magnetic scale bar, eliminating the need for extra coded targets. This mode narrows the volumetric accuracy down to 0.02mm + 0.015mm/m. Whether working with large-scale assemblies or scrutinizing intricate components, the new FreeScan Trio is a reliable and powerful ally for any engineer or designer.

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FreeScan Trio 3D Scanner Features

FIRST MARKER-FREE LASER 3D SCANNER

98 laser lines, zero markers

The FreeScan Trio’s thorough 98-laser-line mode eliminates the need for markers, efficiently capturing your workpieces with rich geometric details. Paired with an ultra-fast scan speed of up to 3,0101000 points/s, you’ll truly feel the acceleration in your workflow.  

 

26 LASER LINES MODE

UNRELENTING ACCURACY

AND PRECISION

Precision isn’t just a term, it’s a commitment.

We’ve poured our 20 years of engineering expertise and our latest key patents into the FreeScan Trio. For quality control, inspection, and reverse engineering, its 0.02mm accuracy and high-precision performance deliver results you can count on, time and time again.

 

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SWIFT EFFORTLESS SCANNING

 

Under the 26 Laser lines mode, its 650x580mm FOV gets your projects done fast, capturing more data in Less sweeps. Our optimized software algorithms generate 3D data in real-time for you to see on your screen, all while guiding you through the scanning process.

 

BUILT-IN PHOTOGRAMMETRY


The FreeScan Trio features a built-in photogrammetry mode that can achieve a ״ remarkable volumetric accuracy of up to 0.02mm + 0.015mm/m. Place markers and just one magnetic scale bar and the FreeScan Trio will quickly Lock in the spatial position of the target frame.

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7 LASER LINES MODE
EXCEPTIONAL DETAIL

 

The FreeScan Trio’s three 5 megapixel industrial-grade cameras will let you zoom into the\ smallest, most intricate details of your projects with the minimum point distance to 0.01 mm.

 

1 LASER LINE MODE
DEFY POCKETS AND
HOLES

 

When it comes to industrial parts, deep pockets and holes are almost customary.
Cover these blind spots with the FreeScan Trio’s optimized camera angle and perceptive single-line mode.

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Handheld FreeScan Trak Pro2 3D Scanner https://dev.additiveplus.com/product/freescan-trak-pro2-3d-scanner/ Wed, 22 May 2024 11:49:50 +0000 https://dev.additiveplus.com/?post_type=product&p=40551 The FreeScan Trak Pro2 is a 3D handheld scanner offering markerless optical 3D measurement with dynamic tracking for large workpieces. This 3D scanner for bore measurement, small bore diameter, and 3D printing delivers exceptional accuracy, with capabilities like 3D laser scanning and 3D room scanning. Ideal for industries such as automotive, aerospace, and ship maintenance, it also supports workflows like Bambu Labs and captures precise data for reverse engineering, quality control, and industrial applications.

 

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FreeScan Trak Pro2: Markerless Optical 3D Measurement and Dynamic Tracking. This metrology solution is comprised of three devices: the FreeScan tracking bar, the TE25 portable scanner, and the optional FreeProbe contact probe. These tools offer a convenient, efficient, and precise 3D inspection workflow for a wide range of sectors. This turnkey 3D inspection solution is particularly suited for use cases and industries involving large workpieces, such as the automotive, aerospace, power generation, and ship maintenance industries. Its main advantage is its dynamic referencing and markerless operation, possible thanks to the dual-camera FreeScan that tracks the TE25 and its built-in targets. This solution’s extendable measuring range also offers a significant edge, eliminating the need for leapfrogging when repositioning the FreeScan to cover other parts of a large-scale workpiece. The FreeScan Trak Pro2 solution provides a scan speed up to 3,070,000 points per second and a minimum point distance down to 0.01mm (0.0003in). Such speeds can be reached with the TE25’s 50 crossed laser lines. Two other modes, one with 7 parallel laser lines and one with a single laser line, provide flexibility for more detailed zones. As SHINING 3D users are accustomed to, a free lifetime license to FreeScan software is included with the system. It offers a comprehensive toolkit and displays point cloud data in real time, with data quality indicators to help obtain the best possible mesh from the start.

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This comprehensive set of high-precision tools offers an ideal metrology solution for quality control and 3D inspection, without markers. The FreeTrak system enables dynamic referencing, allowing users to move the TE25 laser scanner freely around the workpiece without the constraints of reference markers. For large-scale workpieces, users can also move the FreeTrak to extend its scan range without having to re-measure reference artifacts to reestablish the link with the TE2D (a tedious process known as leapfrogging).

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FreeScan Trak Pro2 3D Scanner Features

Dynamic Referencing 

No Markers Needed

 

The FreeTrak bar dynamically tracks the TE25 scanner thanks to its tracking targets, without the need to manually place markers on the scanned object. This markerless operation saves time and makes the 3D scanning process much smoother.

 

SCAN SPEED UP TO 3,070,000 POINTS/S

 
3 Laser Line Modes
50 crossed laser lines: Quick and highly accurate scan 7 parallel laser lines: Partial HD scan for extremely fine details 1 single laser line: Deep hole scanning (hole diameter:depth ratio of 1:4)
 
High-Speed Scanning
Paired with its 50 blue laser lines, the Trak Pro2’s two industrial-grade cameras of 5.0MP each enable ultra-high-speed data acquisition for a smooth scanning experience.
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ACCURACY UP TO 0,0023mm

 

Exceptional Accuracy

FreeScan Trak Pro2 delivers metrology-grade scanning results with exceptional accuracy, reaching up to 0.023mm.

 

Supports Both Optical Tracking and Marker Scanning

 

Switch between these two modes based on your requirements and the type of object to scan. This duality offers the flexibility to cover a wider range of applications and surface types.

 

Wide Measuring Range

 

FreeScan Trak Pro2’s wide and expandable tracking range allows measurement of a broad spectrum of volumes and surfaces without compromising accuracy or requiring traditional leapfrogs (1) in the scanning process.

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Robust & Intuitive Software

 

Real-time Display of Mesh Data

Our intuitive, streamlined software displays mesh data in real time as you scan your workpiece, saving time on point cloud meshing later on.

 

Data Quality Visualization

 

Users can determine if the scanning distance is appropriate by observing the color of the laser lines projected onto the object. There is also a built-in data quality indicator to determine which parts of the data are insufficient.

 

FreeProbe (Optional)

 

Ergonomic design for easy grip and use

Sturdy structure to ensure accuracy

Multifunctional button for versatile functionality Integration with PolyWorks and ControlX for quick inspection

When only specific data is needed, use the Probe to create geomegic features for quick inspection or measurement without getting mesh data.

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