Metal 3D Printers – Dev https://dev.additiveplus.com Thu, 16 Oct 2025 12:14:39 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.5 https://dev.additiveplus.com/wp-content/uploads/cropped-AdditivePlus-Logo-Vertical-Dark-32x32.png Metal 3D Printers – Dev https://dev.additiveplus.com 32 32 shopengine_activated_templates a:1:{s:6:"single";a:1:{s:4:"lang";a:1:{s:2:"en";a:1:{i:7;a:3:{s:11:"template_id";i:53939;s:6:"status";b:1;s:11:"category_id";s:3:"912";}}}}} AO METAL + ATO Lab Plus + Camsizer x2: Jewelry Bundle https://dev.additiveplus.com/product/ao-metal-ato-lab-plus-camsizer-x2-jewelry-bundle/ Fri, 12 Sep 2025 11:54:36 +0000 https://dev.additiveplus.com/?post_type=product&p=68330 Get ATO NOBLE ULTRASONIC METAL ATOMIZER & A100 METAL LPBF 3D PRINTER & The CAMSIZER X2 particle size and shape analyzer in one package Faster R&D workflow•  Particle size and shape analysis (measuring range: 0.8 μm — 8 mm)•  Powder ready to use in printer•  Speeding up new alloys development and process parametrization•  Fast and…

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ATO Noble is an ultrasonic metal powder atomizer with the same basic features as ATO Lab Plus, but modified to work with precious metals and produce high quality precious metal powders. It responds to customer needs for economical atomization of expensive and rare metal alloys. Since there are no limitations on the minimum load and the system is easy to change to another material, the cost effectiveness and freedom of the atomization process are assured. The ATO Noble is specifically designed to produce precious metals such as gold, silver, platinum, etc. with high productivity and efficiency. ATO Noble uses Zero Loss Technology which reduces material waste to an absolute minimum. We have achieved this by creating a specially adapted filtration system and a closed loop of gas circulation. Innovative system allows recovery of valuable materials for reuse with a single click of a button.

Reactive and non-reactive metals
Open atomozation parameters
Compacts size ideal for R&D lab

The CAMSIZER X2 is a powerful, extremely versatile particle size and shape analyzer with a wide measuring range that combines state-of-the-art camera technology with flexible dispersion options. Based on the principle of Dynamic Image Analysis (ISO 13322-2), the CAMSIZER X2 provides precise particle size and shape information of powders, granules, and suspensions in a measuring range from 0.8 μm to 8 mm. The CAMSIZER X2 produces a particle flow which is characterized by an optical system with high resolution. An ultrabright LED stroboscopic light sources and two high-resolution digital cameras achieve a frame rate of more than 300 images per second, which are evaluated in real time by a powerful software. Thus, the CAMSIZER X2 captures the images of hundreds of thousands to several millions of particles with the highest accuracy within only 1 to 3 minutes. The CAMSIZER X2 provides a wide selection of particle information which allows for comprehensive and reliable characterization of the sample material. It is suitable for use in R&D as well as for routine tasks in quality control.

Sieve analysis and laser diffraction
Extremely wide measuring range
Modular X-change system

Introducing A100 Metal 3D Printer with a compact build envelope. Ideal for R&D lab and Jewelry issues.

The A100 Metal 3D Printer is a fast and affordable 3D laser printer designed for precise metal parts production. With its versatile build volume, it accommodates a wide variety of part sizes, making it ideal for both small and medium-sized applications. The A100 offers enhanced material versatility, processing a broad range of metals to meet the needs of complex designs, unique products, and small batch production.

This robust and modular system is composed of standard industrial components, ensuring reliability and compatibility with lab environments. It’s compact enough to fit through any door and can be easily transported using a conventional elevator. The A100 is equipped with an optional multi-laser system—a powerful 500W or 1000W laser at 1064 nm and an innovative 250W blue laser at 445 nm. The blue laser delivers finer details and smoother surface finishes, making it perfect for demanding applications.

Ø100х100 mm (Ø3.9х3.9 in)
Robust 300-watt fiber laser
Excellent part surface quality

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InssTek MX-Med https://dev.additiveplus.com/product/insstek-mx-med/ Mon, 27 Jan 2025 13:34:53 +0000 https://dev.additiveplus.com/?post_type=product&p=59733 Porous coating system.

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Introducing MX-Lab System. Alloy & Metallurgy Research DED machine. Metallurgical Research system, fabricating your New Alloys.

joint-img03
  • Titanium porous structure application
  • Developed to apply for orthopedic implant surface coating
  • Used for artificial hip joint(FDA approved) & knee coating

Creating Innovative Solutions for Challenges in Medical Industries

  • Porous coating
  • Special Optic Module
  • Coating AM CAM 
  • 5-Axis Control

IDEAL POROSITY: Surface roughness ensured with porosity higher than 60% and ideal porosity(Pore size : 100~400um) that strengthens interfacial bonding between coating layer and substrate as well as biological fixation with bones.
SUPERIOR CUSTOMIZATION: Entirely customizable for cups, knees, shoulders, ankles and more as needed.
USER FRIENDLY INTERFACE: Simple coating procedure with easy step and easy controllable pore shape, thickness, roughness.
ECONOMICAL ADVANTAGE: Cost effective compared with the conventional method and rapid fabrication.
OPTIMIZED PRINTING HEAD: Minimized printing head to avoid the interference with the objects and optimized coating parameters.
COMPLEX PARTS PRODUCTION: Simultaneous 5-axis motion for porous coating.

dmt technology

dmt_tech-img01

The most precise DED Technology.

DMT® is Direct Metal Tooling, developed by InssTek and categorized as Direct Energy Disposition(DED) technology according to ASTM standards. Using 2 vision cameras, DMT technology analyzes and controls the height of the meltpool in real-time.

dmt_tech-img02_231212

Artificial joint coating

InssTek’s MPC technology is able to coat pure titanium on various metals.
In case of artificial joint, Hip system is made with Ti-6AI-4V and knee systems are made with CoCr. InsTek successfully made Ti porous layer on both Ti-6AI-4V and CoCr products.

new_med_img01

Strong Interfacial Bonding between Coating & Base

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Stem Component Hip System

Base Material: Ti-6Al-4V Coating Material: Pure Ti

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Cup Component Hip System

Base Material: Ti-6Al-4V Coating Material: Pure Ti

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Tibial Component Knee System

Base Material: CoCr Coating Material: Pure Ti

joint-img03

Femoral Component Knee System

Base Material: CoCr Coating Material: Pure Ti

Applicable Material for DMT

The table shows just the metals already printed with our technology so far. Almost every week a new metal is added to our experience.

Fe-based Alloys

P20, P21, H13, SS304L, SS316L, SS420, 2507

Ti-based Alloys

Ti(Grade 2), Ti6-Al-4V(Grade5, Grade23)

Ni-based Alloys

Inconel600, 625, 690, 713, 718, Hastelloy22, 276, Nimonic75, Invar36

Co-based Alloys

CoCr, Stellite6, Stellite21, Stellite25

Cu-based Alloys

Al-Bronze, Cu-Sn

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InssTek MX-Fab https://dev.additiveplus.com/product/insstek-mx-fab/ Mon, 13 Jan 2025 10:05:45 +0000 https://dev.additiveplus.com/?post_type=product&p=59150 DED 3D Printer with DMT & 5-Axis system.

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  • All-in-one fabrication system
  • 5Axis system & DMT technology
  • Accurate & stable powder feeding supply
  • Efficient inert gas environment creation
  • Easy installation
  • Compact system & superior build volume

All-In-One Fabrication System

InssTek’s newly developed product, the MX-Fab, is representative system that can produce various field products in a short time with a wide working range. As it is called an all-in-one system, a laser, chiller, purifier, and vacuum pump are equipped in the system. And it is designed with an independent powder feeder to improve user convenience.

Technical-Data_MX-Fab_Ver1.2.pdf-image-007

dmt technology

dmt_tech-img01

The most precise DED Technology.

DMT® is Direct Metal Tooling, developed by InssTek and categorized as Direct Energy Disposition(DED) technology according to ASTM standards. Using 2 vision cameras, DMT technology analyzes and controls the height of the meltpool in real-time.

dmt_tech-img02_231212

Applicable Material for DMT

The table shows just the metals already printed with our technology so far. Almost every week a new metal is added to our experience.

Fe-based Alloys

P20, P21, H13, SS304L, SS316L, SS420, 2507

Ti-based Alloys

Ti(Grade 2), Ti6-Al-4V(Grade5, Grade23)

Ni-based Alloys

Inconel600, 625, 690, 713, 718, Hastelloy22, 276, Nimonic75, Invar36

Co-based Alloys

CoCr, Stellite6, Stellite21, Stellite25

Cu-based Alloys

Al-Bronze, Cu-Sn

Microstructure. fe-based Alloys. ss316l

Materials – SS316L Tensile Strength Yield Strength Elongation Hardness
InssTek(DMT®) 575 MPa 450 MPa 36% 182 Hv
The result is after printing without heat treatment applied.
dmt_tech-img04
dmt_tech-img05

Microstructure. Ni-based Alloys Inconel625

Materials – Inconel625 Tensile Strength Yield Strength Elongation Hardness
InssTek(DMT®) 1013 MPa 670 MPa 32% 252 Hv
The result is after printing without heat treatment applied.
dmt_tech-img06
dmt_tech-img07

Microstructure. Ti-based Alloys Ti-6Al-4V

Materials – Ti-6Al-4V Tensile Strength Yield Strength Elongation Hardness
InssTek(DMT®) 1141 MPa 1036 MPa 7% 38.5 Hv
The result is after printing without heat treatment applied.
dmt_tech-img08
dmt_tech-img09

application

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KARI 3ton Rocket Nozzle

Full-scale fabrication for propulsion validation

  • Material: INCONEL625 (Outer) Al-Bronze (Inner)
  • Size: Diameter: 280mm /
  • Height: 257mm
  • Printing time: 300H
mf_231207

KARI 3ton Rocket Nozzle Extension

Manufactured with C-103(Nb based Alloy) using DED 3D Printing

  • Material: C-103 (Niobium Alloy)
  • Size : Diameter: max 432mm, min 270mm / Height: 169mm
  • Printing time: 64 H
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Compressor Blade

Repairing for aircraft engine manufacture

  • It was required to restore damaged part of turbine blade with titanium material.
  • Before InssTek was involved in this project, the client contact other competitors, but failed.
  • Material: Ti-6AI-4V

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InssTek MX-Lab https://dev.additiveplus.com/product/insstek-mx-lab/ Wed, 04 Dec 2024 10:19:35 +0000 https://dev.additiveplus.com/?post_type=product&p=58703 MX-Lab is a unique opportunity to enter the DED (Direct Energy Deposition) technology. It is a perfect choice for materials research.

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Introducing MX-Lab System. Alloy & Metallurgy Research DED machine. Metallurgical Research system, fabricating your New Alloys.

new_lab_img01
  • Simple system for easy entrance of DED
  • Focus on powder metallurgy research
  • 3Axis system & DMT Technology
  • Accurate & Stable CVM Powder Feeding system applied (built-in)
  • Hexa-Feeding system for multi materials
  • LFM-1 technology applied (built-in)

Compact System for Easy Installation

 

  • CVM Powder Feeding System
  • Cartridge Type Optics
  • Laser Generator
  • E-Box
  • Stage
  • Pannel

DED & Material Research Machine

The state-of-the-art MX-Lab, designed specifically for those who seek to innovate and discover.

Entry-Level Direct Energy Deposition (DED) System
 

  • Empower Your Research: Our basic DED (Direct Energy Deposition) machine provides an affordable entry point into advanced additive manufacturing.
  • Precision Engineering: Featuring a 3-Axis system paired with DMT® Technology, this machine delivers exceptional accuracy and control.
  • Superior Quality: Equipped with a high-quality fiber laser system, ensuring reliable and consistent results.

Tailored for Innovative Research  

  • Dedicated to Discovery: The MX-Lab is specialized for material research and prototyping, allowing you to push the boundaries of what’s possible in your field.
  • Innovate New Alloys: Dive into the development of new materials, with capabilities to create and test unique alloy compositions.
mx-lab-1

Advanced Powder Feeding: With six precision powder feeders offering meticulous feeding rate control, your research can achieve unprecedented levels of accuracy.

Exceptional User Experience
 

  • Intuitive Control Interface: Navigate your projects with ease using our user-friendly touch screen control, designed for both seasoned experts and those new to additive manufacturing.
  • Multi-Material Management: Seamlessly work with diverse materials in your research, adapting to your unique project needs.

dmt technology

dmt_tech-img01

The most precise DED Technology.

DMT® is Direct Metal Tooling, developed by InssTek and categorized as Direct Energy Disposition(DED) technology according to ASTM standards. Using 2 vision cameras, DMT technology analyzes and controls the height of the meltpool in real-time.

dmt_tech-img02_231212

MX-Lab Function

Built-in feeder

CVM (Clogged Vibration Method) system is a new type of powder feeding system. It has impressively stable powder feed rate, semi-permanent life time and broad feeding rate range. It can feed the titanium powder from 0.03g/min to 2.0g/min with no hardware change. Also this system is applicable with gravity powder supply method and direct powder supply method with gas in DED process.

mx-lab-1

Auto Z

Automatically adjusts the distance between sample and nozzle to WOP(9mm) layer by layer during deposition.

4-10

Laser Control

Sets the appropriate laser power for the material at the desired location based on NC-Code when producing a multi material sample.

img12

Applicable Material for DMT

The table shows just the metals already printed with our technology so far. Almost every week a new metal is added to our experience.

Fe-based Alloys

P20, P21, H13, SS304L, SS316L, SS420, 2507

Ti-based Alloys

Ti(Grade 2), Ti6-Al-4V(Grade5, Grade23)

Ni-based Alloys

Inconel600, 625, 690, 713, 718, Hastelloy22, 276, Nimonic75, Invar36

Co-based Alloys

CoCr, Stellite6, Stellite21, Stellite25

Cu-based Alloys

Al-Bronze, Cu-Sn

Microstructure. fe-based Alloys. ss316l

Materials – SS316L Tensile Strength Yield Strength Elongation Hardness
InssTek(DMT®) 575 MPa 450 MPa 36% 182 Hv
The result is after printing without heat treatment applied.
dmt_tech-img04
dmt_tech-img05

Microstructure. Ni-based Alloys Inconel625

Materials – Inconel625 Tensile Strength Yield Strength Elongation Hardness
InssTek(DMT®) 1013 MPa 670 MPa 32% 252 Hv
The result is after printing without heat treatment applied.
dmt_tech-img06
dmt_tech-img07

Microstructure. Ti-based Alloys Ti-6Al-4V

Materials – Ti-6Al-4V Tensile Strength Yield Strength Elongation Hardness
InssTek(DMT®) 1141 MPa 1036 MPa 7% 38.5 Hv
The result is after printing without heat treatment applied.
dmt_tech-img08
dmt_tech-img09

application

gas-big

Gas Turbine Blade

Simultaneous 5-Axis printing

  • Mechanical part for high temperature environment.
  • It made with titanium material and manufactured
  • With 5-Axis DED technique.
  • Material: Ti-6AI-4V
cool-big

MIIT Disc

Manufactured using three different metal alloys

  • Hollow Structure
    Fully closed hollow structure
  • Overhang Structure
    Printed without support, by DMT® 5-Axis Motion
  • Multi Materials
    Complete part printed with multiple metal alloys in a single process (Printing duration : 75 hours)
    Material : AI-Bronze, Stellite21, P21
cs_5_1

Automotive Mold (Corossion)

Corossion-resistant material

  • 30% life cycle enhancement by printing
  • Corrosion-resistant material on normal material substrate
  • Cost reduction by depositing alloys to the right place where functional properties are required
  • Able to apply for a new concept product development
  • Functionally gradient materials that enables to have high density and excellent mechanical properties
  • Coating materials : Hastelloy C-22

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Farsoon FS191M https://dev.additiveplus.com/product/farsoon-fs191m/ Fri, 18 Oct 2024 13:45:04 +0000 https://dev.additiveplus.com/?post_type=product&p=56370 Versatile, ultra-high temperature platform perfect for scientific Research & Development.

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Introducing FS191M System. Farsoon FS191M is a small size, multi-platform, multi-scenario metal system. FS191M provides a wealth of high-end optional functions. Equipped with Farsoon’s low-support technology.

FS191M is offered with robust 500 fiber laser to suit a wide range of application from dental, medical to material development.

 

The overall dimensions are 1116×845×2005mm, occupying an area of less than 1㎡, which greatly reduces the demand for space; The standard platform (forming cylinder) size is φ191mm×199mm (a small platform is also available), which is the leading forming size in the same class. The whole machine adopts a modular design to improve the convenience of maintenance.

 

The operating system

1-Operation Access

2-Filtration System 

3-Sieveing Unit

 

The operation access located in the front of the build chamber offers ease of observation and de-powdering when the build is finished. 

 

The Recirculating Filter System offers efficient filtering of the smoke dust generated in the build chamber during the sintering process. Optional reactive material capable filter system is also available for application needs.

 

The powder sieving unit features a vibration screen offering efficient sieving of recycled metal powder from the material containers to filter out the large particles. The metal powder collected in the refreshed powder container can be re-used for powder supply.

Farsoon FS191M System Advantages

-без-названия-6
4-4
3-2

 

Robust high-power

500 W fiber laser

 

 

 

Versatile build envelope 

 φ191mm×199mm

 

 

 Fine laser spot size

boost excellent part surface quality

 

Versatile Configurations

  • Available φ78mm×80 mm small platform to reduce scientific research and testing costs.
  • Optional 400 °C ultra-high temperature substrate preheating technology.
  • Optional molten pool monitoring.
  • Structured light detection technology.
5-3

Open Platform

Farsoon is the only laser sintering system producer that allows for complete freedom of operation of its machines.

  • Open source process parameters enable deeper research on additive technology and materials.
  • Process parameter packages for multiple materials.
  • Full support for customers.
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Support Reduction System

Support-free technology not only reduces material waste but also minimizes post-processing time and costs associated with removing supports. This capability enhances design freedom, enabling engineers and designers to explore more innovative solutions and optimize parts for performance and weight reduction.
121M-workflow

Industrial Applications with FS191M

The FS121M is an accessible small frame system allowing the user to select between multiple spot sizes and recoating blades, this combined with a small footprint and reduced need for ancillary equipment allows the FS121M to match customer workspace, material and application requirements. The FS121M is ideal for a wide range of applications from rapid prototyping, low volume production, material development to institution research.

216X140-4-1

Printing closed impeller with low-support technology

Printing equipment: FS191M
Printing material: nickel-based high-temperature alloy
Industry: aerospace

It is difficult to remove the internal supports of the closed impeller formed by metal laser sintering, and the residual supports seriously affect the quality of the finished product. This closed impeller is formed in one piece using Farsoon’s independently developed low-support technology. Only a small amount of support is designed at the impeller mouth, reducing the amount of support by 99.8%. The internal and external 25-degree inclined structures are formed smoothly without support, greatly reducing the consumption of printing materials and post-processing time, and improving product quality and production efficiency.

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Car round radiator

Application: automotive industry
Printing equipment: FS191M
Printing material: aluminum alloy 

Sample size: 176 mm×176 mm×168 mm

The radiator produced by traditional manufacturing methods is square, with a single-circuit internal structure, and the connection between the heat pipe and the heat sink is difficult to manufacture. However, with Farsoon’s metal 3D printing solution, this circular radiator can be integrated and has a liquid dual-circuit circulation flow design with additive design. Compared with traditional designs, this circular radiator has a larger heat dissipation area, making heat dissipation more uniform and greatly improving cooling efficiency.

Radiator_Tungsten-1-1

Radiator Housing

Machine: FS191M
Material: Tungsten
Pore size: 0.5-1.5 mm
Build Time: 4 Hours

This radiator housing is developed to prevent deformation of the copper material during high temperature operations, thus extending the life span of the chip radiator. Tungsten is selected for this application for high strength under extreme temperature; but it is also a challenging material to be proceeded by laser sintering technology. Farsoon metal 3D printing can achieve a high part density, advanced porous structure without the need to be further processed.

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AO METAL + ATO Lab Plus + Camsizer x2: R&D Bundle https://dev.additiveplus.com/product/ao-metal-ato-lab-camsizer-x2/ Thu, 26 Sep 2024 23:45:13 +0000 https://dev.additiveplus.com/?post_type=product&p=55950 Get ATO LAB PLUS ULTRASONIC METAL ATOMIZER & A50 METAL LPBF 3D PRINTER & The CAMSIZER X2 particle size and shape analyzer in one package Faster R&D workflow•  Particle size and shape analysis (measuring range: 0.8 μm — 8 mm)•  Powder ready to use in printer•  Speeding up new alloys development and process parametrization•  Fast…

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ATO LAB Plus is a unique compact machine for metal powders production using the latest ultrasonic atomization technology. This revolutionary solution enables the rapid production of metal powders with a narrow particle size distribution. ATO LAB Plus can produce several hundred grams of metal powder per hour, with particle sizes ranging from 20 to 120 microns. The hermetically sealed process chamber allows the production of powders of reactive metals and their alloys, such as titanium or aluminum. The production is based on ultrasonic atomization technology. In this way, powders can be produced with almost any particle size limitation. The ATO LAB Plus has compact dimensions, which allow it to be used efficiently even in small research laboratories. The ATO LAB Plus is no larger than an ordinary office cupboard. ATO LAB Plus is equipped with specialized, versatile and user-friendly software, and the operator can control the process from the touch screen display. The main objective was to create a system that can be used even by a novice. The new MBRFS module provides greater efficiency with a multiple bar feed mechanism, an automatic magazine feeder for the use of multiple bars n a single atomization process.

Reactive and non-reactive metals
Open atomozation parameters
Compacts size ideal for R&D lab

The CAMSIZER X2 is a powerful, extremely versatile particle size and shape analyzer with a wide measuring range that combines state-of-the-art camera technology with flexible dispersion options. Based on the principle of Dynamic Image Analysis (ISO 13322-2), the CAMSIZER X2 provides precise particle size and shape information of powders, granules, and suspensions in a measuring range from 0.8 μm to 8 mm. The CAMSIZER X2 produces a particle flow which is characterized by an optical system with high resolution. An ultrabright LED stroboscopic light sources and two high-resolution digital cameras achieve a frame rate of more than 300 images per second, which are evaluated in real time by a powerful software. Thus, the CAMSIZER X2 captures the images of hundreds of thousands to several millions of particles with the highest accuracy within only 1 to 3 minutes. The CAMSIZER X2 provides a wide selection of particle information which allows for comprehensive and reliable characterization of the sample material. It is suitable for use in R&D as well as for routine tasks in quality control.

Sieve analysis and laser diffraction
Extremely wide measuring range
Modular X-change system

Introducing A50 Metal 3D Printer with a compact build envelope. Ideal for R&D lab issues.

3D laser printer for all printable metal materials is indispensable everywhere, where you need elaborate forms, complex designs and structures, unique products or small series of metal parts. Robust and modular, composed of standard industrial components. Designed to fit it in any lab, enter through each door and drive with a conventional elevator. 

A50 Metal 3D Printer is equipped with optional multi-laser system: a powerful laser 500W (or 1000 W) at 1064 nm and an innovative 250W blue laser at 445 nm. The blue laser ensures finer details and smoother surface finishes, ideal for demanding applications.

Available variation system with 900 C platform temperature allows to print with hard melting alloys. 

Ø50х100 mm (Ø1.9х3.9 in)
Robust 300-watt fiber laser
Excellent part surface quality

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A100 Metal DMLS 3D Printer for Sale – Explore the Best Metal Printers https://dev.additiveplus.com/product/a100-metal-3d-printer/ Fri, 20 Sep 2024 13:41:30 +0000 https://dev.additiveplus.com/?post_type=product&p=55271 A compact LPBF system with one 300-watt laser ideal for R&D issues.

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The price is for the model with a 300 W laser. A model with a 500 W and 1000 W laser is optionally available.

Introducing A100 Metal 3D Printer with Ø100×100 mm Build Platform

The A100 Metal 3D Printer is a fast and affordable 3D laser printer designed for precise metal parts production. With its versatile build volume, it accommodates a wide variety of part sizes, making it ideal for both small and medium-sized applications. The A100 offers enhanced material versatility, processing a broad range of metals to meet the needs of complex designs, unique products, and small batch production.

This robust and modular system is composed of standard industrial components, ensuring reliability and compatibility with lab environments. It’s compact enough to fit through any door and can be easily transported using a conventional elevator. The A100 is equipped with an optional multi-laser system—a powerful 500W or 1000W laser at 1064 nm and an innovative 250W blue laser at 445 nm. The blue laser delivers finer details and smoother surface finishes, making it perfect for demanding applications.

With a 900°C platform temperature, the A100 can print with hard-melting alloys, offering increased flexibility for advanced applications. Ideal for R&D and innovation, this printer accelerates design iterations, material testing, alloy development, and process optimization, driving faster time-to-market for new products.

Camera1
MDLab100-ad-HT

A100 Metal 3d Printer System Advantages

1-12

Blue Laser Technology

The A100 is the first industrial 3D printer to feature a blue laser through a scanhead, providing greater precision and efficiency, especially for hard-to-print, high-reflective alloys.

2-12

Powerful 300W Fiber Laser

Equipped with a robust 300W fiber laser, the printer delivers high-quality metal prints with exceptional precision, making it ideal for industrial applications.

3-10

Multi-Laser System

Includes an optional laser system (500W/1000W 1064 nm + 250W 445 nm) for printing with high-reflective and hard-melting materials, expanding its material compatibility.

4-11

Quick Material Change

Material changes can be made in under 3 hours, minimizing downtime and maximizing productivity during high-demand production cycles.

5-7

High-Temperature Platform

An optional platform with up to 900°C capability enables the printing of hard-melting materials like tungsten, tantalum, and molybdenum, expanding material possibilities.

6-6

Inert Gas Protection

The use of argon gas ensures that materials remain uncontaminated, preventing oxidation and ensuring high-quality, durable metal parts.

7-4

Wide Material Compatibility

Supports a variety of metals including 316L, Ti6Al4V, IN718, AlSi10Mg, pure copper, and more, providing flexibility for industries like aerospace, automotive, medical, and energy.

8-4

Enhanced Productivity

The printer’s quick maintenance setup and low downtime ensure continuous printing, enabling faster design iterations and reducing overall production time.

9-2

Cost-Effective Operation

The A100 reduces material waste and offers access to industrial-grade metal printing technology at a competitive price, making it a cost-efficient solution for prototyping and production.

MATERIALS and applications

Refractory Alloys

Refractory metals, known for their high melting points, are crucial for high-temperature applications like combustion chambers and nozzles. Metal 3D printers offer a precise solution for printing these metals, with options like laser metal printers and large metal 3D printers. These technologies enable the creation of complex, durable components that can withstand extreme heat. Whether you’re searching for a metal 3D printer for sale or a 3D printer that prints metal, advanced machines like 3D aluminum printers provide exceptional performance for demanding industries.

Stainless Steel

Additive manufacturing widely utilizes steel, a robust and durable metal, perfect for high-performance applications. Known for its exceptional wear resistance, steel is ideal for creating components exposed to harsh conditions and frequent use. Whether you need steel for 3D printing metal parts or to manufacture custom components, its versatility across various grades and alloys meets specific application demands. With metal 3D printing, manufacturers can create steel parts with precision and strength, providing an efficient solution for industries requiring long-lasting, high-quality materials. Steel’s adaptability makes it a go-to material for diverse additive manufacturing projects.

Ferromagnetic materials

The Fe-Co-V alloy has many important mechanical and magnetic properties. This is due to its chemical structure which is composed of Fe (49%), Cobalt (49%) and Vanadium (2%). Fe-Co-V alloys are used, among other things, for aeronautical industry components, such as generators and electrical transformers.

Titanium

Ti64, a high-strength titanium alloy, is renowned for its excellent strength-to-weight ratio, corrosion resistance, and biocompatibility. These properties make it a popular choice for metal 3D printing, especially in industries like aerospace and medical implants. With metallic 3D printers such as laser metal printers and 3D printers for metal, manufacturers can create precise Ti64 parts with smooth surface finishes, ideal for demanding applications. Whether you’re looking for a DMLS printer for sale, a large metal 3D printer, or a metal 3D printer, Ti64 is a go-to material for high-performance components.

Inconel

Inconel 625 and 718 are nickel-based super alloys with exceptional mechanical properties, corrosion resistance, and biocompatibility, making them popular in aerospace, oil and gas, chemical processing, and medical industries.

Cobalt Chrome

CoCr, or Cobalt Chrome, is a highly versatile alloy with exceptional strength, durability, and corrosion resistance. It is a preferred choice in various industries, including medical and dental devices, aerospace, and industrial applications.

Aluminum

Aluminum’s lightweight nature, combined with its robust strength and excellent corrosion resistance, makes it a top choice for additive manufacturing. The material’s malleability allows for the creation of intricate shapes with ease, while its superior thermal conductivity ensures rapid and uniform heating of components. Whether you’re using a metal 3D printer, a 3D aluminum printer, or a laser metal printer, aluminum is ideal for producing high-performance parts with precision. Additive manufacturing applications benefit from aluminum’s versatile properties, making it an excellent option for industries requiring durable and efficient components.

Nickel–titanium based alloy

Advanced 3D printing techniques, such as Selective Laser Melting (SLM), enable the production of complex, patient-specific implants from Shape Memory Alloys (SMAs) like NiTi. These materials, ideal for minimally invasive surgical approaches in oral and maxillofacial surgery, are precisely manufactured using metal 3D printers like laser metal printers or metallic 3D printers. Whether you need a DMLS printer for sale or a 3D printer that prints metal for sale, this technology provides custom solutions for creating high-performance osteosynthesis materials.

Magnesium

Magnesium alloys are a promising new class of degradable biomaterials that have a similar stiffness to bone, which minimizes the harmful effects of stress shielding. Use of biodegradable magnesium implants eliminates the need for a second surgery for repair or removal.

Copper AO Metal

The successful results of printing Pure Copper with a blue laser and setup parameter for common alloys.

Solution for the faster R&D workflow:

Ultrasonic metal atomizer & A100 LPBF 3D printer

ATO LAB Plus is a unique compact machine for metal powders production using the latest ultrasonic atomization technology. A100 Metal is a compact desktop LPBF 3D Printer for metal parts production. Powder ready to use in printer.

Speeding up new alloys development and process parametrization. Internal developments in the laboratory and for teaching students. Full production cycle from in-house powder production to 3D printing of the finished product.

+CAMSIZER X2

The CAMSIZER X2 is a powerful, extremely versatile particle size and shape analyzer with a wide measuring range that combines state-of-the-art camera technology with flexible dispersion options. Based on the principle of Dynamic Image Analysis (ISO 13322-2), the CAMSIZER X2 provides precise particle size and shape information of powders, granules, and suspensions in a measuring range from 0.8 μm to 8 mm. 

News_Additive-Plus-1800-x-1151-пикс.-11

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A50 Metal 3D Printer – High Precision & Durability https://dev.additiveplus.com/product/a50-metal-3d-printer/ Fri, 20 Sep 2024 12:18:48 +0000 https://dev.additiveplus.com/?post_type=product&p=55229 A compact LPBF system with 1x300W laser for small series metal production.

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The price is for the model with a 300 W laser. A model with a 500 W and 1000 W laser is optionally available.

Introducing A50 Metal 3D Printer with a compact build envelope. Ideal for R&D lab issues.

The A50 DMLS 3D Printer is a 3D laser printer for all printable metal materials, making it indispensable for creating elaborate forms, complex designs, and unique products or small series of metal parts. Built with robust and modular components, it’s designed to fit in any lab, pass through standard doors, and be used in conventional elevators.

Equipped with an optional multi-laser system, the A50 Metal DMLS 3D Printer features a powerful 500W (or 1000W) laser at 1064 nm and a cutting-edge 250W blue laser at 445 nm. The blue laser ensures finer details and smoother surface finishes, making it perfect for demanding applications.

With a 900°C platform temperature variation system, the A50 DMLS 3D Printer can handle hard-melting alloys, offering greater versatility for advanced metal 3D printing.

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Blue Laser Technology

The 450 nm blue laser helps achieve optimal energy absorption and efficient melting for metal materials. The shorter wavelength maximizes precision, enhances speed, and preserves material integrity—perfect for high-demand applications.

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Fast and Efficient Production

The AO Metal 3D Printer is engineered for rapid production cycles and is ideal for both prototyping and on-demand manufacturing, saving you time and energy.

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Cost Efficiency

AO Metal 3D Printers reduce material waste compared to traditional methods, which leads to lower production costs and more sustainable use of resources.

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Complex Geometries and Customization

Effortlessly produce intricate, complex designs and support tailored, customized production. Ideal for creating unique, one-off items or small-batch production runs, enhancing product differentiation.

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Lightweight Structures

Produce lightweight yet robust components. This is particularly beneficial for the automotive and aerospace sectors, where weight reduction is critical for performance.

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Sustainability

Significantly reduce waste and energy consumption compared to traditional manufacturing processes, supporting environmentally conscious production.

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Integration of Functions

Combine multiple parts into a single piece, simplifying assembly and reducing potential failure points, enhancing product reliability and durability.

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Material Versatility

Supports various metal materials, allowing users to select the best option for their specific applications, from high-strength alloys to lightweight metals.

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Enhanced Collaboration

Foster efficient teamwork between designers and engineers, allowing for quick adjustments and seamless modifications based on feedback.

MATERIALS and applications

Stainless Steel

Additive manufacturing extensively utilizes steel, a robust and long-lasting metal ideal for creating durable components. Known for its exceptional wear resistance, steel is perfect for metal parts that endure severe conditions and frequent usage. With a wide variety of steel alloys and grades, additive manufacturing can tailor solutions to meet specific application demands, making it a versatile material choice for a range of industries.

Refractory Alloys

Refractory metals are known for their high melting points, making them perfect for high-temperature applications in industries like aerospace and automotive. These metals are crucial for metal components exposed to extreme conditions, such as combustion chambers, nozzles, and re-entry vehicles, where they must maintain strength and integrity. Leveraging metal 3D printers or additive manufacturing, these metals can be precisely crafted to meet the demands of challenging environments.

Ferromagnetic materials

The Fe-Co-V alloy combines iron (Fe), cobalt (Co), and vanadium (V) to offer exceptional mechanical and magnetic properties, making it ideal for high-performance applications. With a composition of 49% Fe, 49% Co, and 2% V, this alloy is widely used in the aerospace industry for components like generators, electrical transformers, and other critical systems requiring superior strength and magnetism. Metal 3D printing technologies can be employed to manufacture precision parts from Fe-Co-V alloys for demanding industrial applications.

Titanium

Ti64, a titanium alloy, is highly valued for its exceptional strength-to-weight ratio, corrosion resistance, and biocompatibility. Widely used in aerospace and medical implants, Ti64 is ideal for producing precise parts with smooth surface finishes. This alloy is perfect for applications where high performance and durability are critical, making it a popular choice for metal 3D printing in industries requiring precision and reliability.

Inconel

Inconel 625 and 718 are nickel-based super alloys with exceptional mechanical properties, corrosion resistance, and biocompatibility, making them popular in aerospace, oil and gas, chemical processing, and medical industries.

Cobalt Chrome

CoCr, or Cobalt Chrome, is a highly versatile alloy with exceptional strength, durability, and corrosion resistance. It is a preferred choice in various industries, including medical and dental devices, aerospace, and industrial applications.

Aluminum

Additive manufacturing applications benefit from aluminum’s lightweight nature, as well as its robust strength and corrosion resistance. The material’s malleability allows for the creation of intricate shapes with ease, while its superior thermal conductivity ensures rapid and uniform heating of components. Overall, aluminum is an excellent option for additive manufacturing purposes.

Tungsten

Tungsten composites are used in industries ranging from aerospace, automotive, nuclear, defense, medical to leisure.

Examples of applications are: rocket engine nozzles, weapon heads (to penetrate hard surfaces), turbine blades for aircraft (heat-resistant), and smaller tools such as saw blades, drill bits, bearings, pistons, and welding equipment. The medical industry uses pure tungsten for MRI scanning, collimators and radiation shielding.

Nickel–titanium based alloy

Advanced 3D printing techniques, such as selective laser melting (SLM), enable the production of complex, patient-specific implants using Shape Memory Alloys (SMAs). Materials like NiTi osteosynthesis alloys are ideal for creating high-performance implants used in minimally invasive surgeries, particularly in oral and maxillofacial surgery. With the precision of SLM 3D printing, these implants can be custom-designed to meet the unique needs of each patient, offering optimal outcomes in surgical procedures.

Magnesium

Magnesium alloys are a promising new class of degradable biomaterials that have a similar stiffness to bone, which minimizes the harmful effects of stress shielding. Use of biodegradable magnesium implants eliminates the need for a second surgery for repair or removal.

Copper AO Metal

The successful results of printing Pure Copper with a blue laser and setup parameter for common alloys.

Combo solution for the faster R&D workflow:

Ultrasonic metal atomizer & A50 LPBF 3D printer

ATO LAB Plus is a unique compact machine for metal powders production using the latest ultrasonic atomization technology. A100 Metal is a compact desktop LPBF 3D Printer for metal parts production. Powder ready to use in printer.

Speeding up new alloys development and process parametrization. Internal developments in the laboratory and for teaching students. Full production cycle from in-house powder production to 3D printing of the finished product.

+CAMSIZER X2

The CAMSIZER X2 is a powerful, extremely versatile particle size and shape analyzer with a wide measuring range that combines state-of-the-art camera technology with flexible dispersion options. Based on the principle of Dynamic Image Analysis (ISO 13322-2), the CAMSIZER X2 provides precise particle size and shape information of powders, granules, and suspensions in a measuring range from 0.8 μm to 8 mm. 

News_Additive-Plus-rnd-e1741090602775

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A30 Metal 3D Printer – High Precision & Durability https://dev.additiveplus.com/product/a30-metal-3d-printer/ Fri, 20 Sep 2024 08:51:11 +0000 https://dev.additiveplus.com/?post_type=product&p=55131 A compact LPBF system with one 200-watt laser for small series metal production.

The post A30 Metal 3D Printer – High Precision & Durability appeared first on Dev.

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The price is for the model with a 200 W laser.
A model with a 300 W laser is optionally available.

Introducing the A30 Metal 3D Printer: Compact, High-Precision Metal Printing

Ideal solution for R&D lab issues and education.

The A30 Metal 3D Printer is a 3D printer that prints metal for sale, offering a compact build envelope perfect for labs and education. This laser metal printer delivers high-precision metal 3D printing with a range of metallic 3D printer options, making it ideal for complex forms, designs, and small batches of metal parts.

Whether you’re in R&D or education, the A30 Metal 3D Printer is a versatile metal printer 3D solution that fits through any door and works with conventional elevators, offering an affordable 3D aluminum printer for precision manufacturing. It’s an indispensable tool in settings where collaboration and innovation thrive, offering a number 1 metal icon 3D solution for 3D printers for metal applications.

Perfect for creating unique products, the A30 Metal 3D Printer is built to accommodate large metal 3D printer needs while remaining accessible and reliable.

The first desktop model in the product line

News_Additive-Plus-1800-x-1151-пикс.-9

A30 Metal 3d Printer System Advantages

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High-Precision Laser for Detailed Prints

Equipped with a 200W fiber laser, it delivers exceptional precision, ideal for creating small, intricate parts with fine details.

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Quick Material Changes

Switch between metal powders in under an hour, minimizing downtime and ensuring uninterrupted workflows.

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Energy-Efficient Performance

With an energy-efficient design consuming just 2.5 kW, this printer delivers powerful results while reducing energy costs.

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Open Material System for Flexibility

Work with a wide range of metal powders, including aluminum, titanium, and stainless steel, giving you the freedom to choose your materials.

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Outstanding Surface Quality

Achieve professional-grade surface finishes right out of the printer, reducing the need for extensive post-processing.

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Perfect for Prototyping and Small-Scale Production

Effortlessly handles complex designs and geometries, making it ideal for both prototyping and small-batch production.

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Simple Setup and Operation

AO Metal’s user-friendly design allows for quick setup and smooth operation, letting you focus on your work instead of troubleshooting.

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Versatile Build Volume

The Ø30 x 60 mm build size is perfect for creating a variety of small-scale applications, from functional prototypes to intricate designs like gyroids or jewelry.

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Low Maintenance Requirements

Durable and reliable, this printer is designed for minimal maintenance, keeping operational costs and downtime low.

MATERIALS and applications

Stainless Steel

Additive manufacturing widely uses steel 3D printers for metal, a robust and long-lasting metal ideal for creating durable parts. Steel offers outstanding wear resistance, making it perfect for components that endure severe conditions and frequent usage. Available in various grades and alloys, steel is a versatile material used in metal 3D printing to cater to specific application demands across industries. Whether for 3D print metal applications or 3D printer that prints metal, steel is an essential material for metal printers and metallic 3D printer solutions.

Ferromagnetic materials

The Fe-Co-V alloy offers essential mechanical and magnetic properties due to its chemical structure, consisting of Fe (49%), Cobalt (49%), and Vanadium (2%). Used in industries like aerospace, Fe-Co-V alloys are key materials for components such as generators and electrical transformers. This alloy’s durability and precision make it perfect for metal 3D printing with metallic 3D printers, delivering high-performance parts with superior strength. The 3D printer that prints metal ensures efficient production of 3D print metal parts, catering to advanced manufacturing needs in the aerospace sector and beyond.

Titanium

Ti64 is a titanium alloy known for its high strength-to-weight ratio, corrosion resistance, and biocompatibility. Widely used in aerospace and medical implants, Ti64 is ideal for metal 3D printing applications, enabling the production of precise parts with smooth surface finishes. Its properties make it a top choice for 3D printers for metal, offering durable and lightweight components. Whether used in metallic 3D printers or 3D print metal applications, Ti64 ensures superior performance in metal 3D printing across aerospace and medical industries.

Inconel

Inconel 625 and Inconel 718 are nickel-based super alloys known for their exceptional mechanical properties, corrosion resistance, and biocompatibility. These alloys are widely used in metal 3D printing for aerospace, oil and gas, chemical processing, and medical industries. Their outstanding performance makes them ideal for 3D printers for metal, enabling the creation of high-performance parts. Whether in metallic 3D printers or 3D print metal applications, Inconel 625 and 718 offer durable, corrosion-resistant solutions for demanding industrial applications.

Cobalt Chrome

CoCr, or Cobalt Chrome, is a highly versatile alloy known for its exceptional strength, durability, and corrosion resistance. This alloy is a preferred choice for metal 3D printing in industries such as medical and dental devices, aerospace, and industrial applications. With its superior mechanical properties, CoCr is ideal for use in metallic 3D printers and 3D printers for metal, providing reliable solutions for 3D print metal applications in demanding sectors.

Aluminum

Additive manufacturing applications benefit from aluminum’s lightweight nature, robust strength, and corrosion resistance. This material’s malleability makes it ideal for creating intricate shapes with ease, while its superior thermal conductivity ensures rapid and uniform heating of components. As a result, aluminum is a top choice for metal 3D printing, enabling precise, high-performance parts in metallic 3D printers. Whether used in 3D print metal applications or 3D printers for metal, aluminum’s versatility and efficiency make it an excellent option for metal 3D printing in a range of industries.

Tungsten

Tungsten composites are used in industries ranging from aerospace, automotive, nuclear, defense, medical to leisure.

Examples of applications are: rocket engine nozzles, weapon heads (to penetrate hard surfaces), turbine blades for aircraft (heat-resistant), and smaller tools such as saw blades, drill bits, bearings, pistons and welding equipment. The medical industry uses pure tungsten for MRI scanning, collimators and radiation shielding.

Nickel–titanium based alloy

Advanced techniques in 3D printing using the selective laser-melting (SLM) process enable the manufacturing of complex, patient-specific implants from SMAs. Osteosynthesis materials made of NiTi are ideal for minimally invasive surgical approaches, particularly in oral and maxillofacial surgery. This cutting-edge metal 3D printing technology allows for the precise creation of custom implants, enhancing surgical outcomes and offering more efficient solutions in medical applications. 3D printers for metal and metallic 3D printers ensure the high-quality production of these specialized components for advanced healthcare procedures.

Magnesium

Magnesium alloys are a promising new class of degradable biomaterials, offering a stiffness similar to bone that minimizes the harmful effects of stress shielding. Used in metal 3D printing, biodegradable magnesium implants eliminate the need for a second surgery for repair or removal. These alloys are ideal for 3D printers for metal, enabling the production of custom implants with high precision. With their biocompatibility and lightweight nature, metallic 3D printers provide an excellent solution for creating 3D print metal parts, particularly in medical applications where metal 3D printing is essential for creating patient-specific devices.

Combo solution for the faster R&D workflow:

Ultrasonic metal atomizer & A30 LPBF 3D printer.

ATO LAB Plus is a unique compact machine for metal powders production using the latest ultrasonic atomization technology.

A30 Metal is a compact desktop LPBF 3D Printer for metal parts production.
Speeding up new alloys development and process parametrization.
Internal developments in the laboratory and for teaching students.
Full production cycle from in-house powder production to 3D printing of the finished product.

News_Additive-Plus-1800-x-1151-пикс.-10

+CAMSIZER x2

The CAMSIZER X2 is a powerful, extremely versatile particle size and shape analyzer with a wide measuring range that combines state-of-the-art camera technology with flexible dispersion options. Based on the principle of Dynamic Image Analysis (ISO 13322-2), the CAMSIZER X2 provides precise particle size and shape information of powders, granules, and suspensions in a measuring range from 0.8 μm to 8 mm. 

The post A30 Metal 3D Printer – High Precision & Durability appeared first on Dev.

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