Prototyping

Custom Manufacturing

Educational Projects

Art and Design

Architectural Models

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• All-in-one fabrication system
• 5Axis system & DMT technology
• Accurate & stable powder feeding supply
• Efficient inert gas environment creation
• Easy installation
• Compact system & superior build volume

All-In-One Fabrication System

InssTek’s newly developed product, the MX-Fab, is representative system that can produce various field products in a short time with a wide working range. As it is called an all-in-one system, a laser, chiller, purifier, and vacuum pump are equipped in the system. And it is designed with an independent powder feeder to improve user convenience.

The most precise DED Technology.

DMT® is Direct Metal Tooling, developed by InssTek and categorized as Direct Energy Disposition(DED) technology according to ASTM standards. Using 2 vision cameras, DMT technology analyzes and controls the height of the meltpool in real-time.

KARI 3ton Rocket Nozzle

Full-scale fabrication for propulsion validation

• Material: INCONEL625 (Outer) Al-Bronze (Inner)
• Size: Diameter: 280mm /
• Height: 257mm
• Printing time: 300H

KARI 3ton Rocket Nozzle Extension

Manufactured with C-103(Nb based Alloy) using DED 3D Printing

• Material: C-103 (Niobium Alloy)
• Size : Diameter: max 432mm, min 270mm / Height: 169mm
• Printing time: 64 H

Compressor Blade

Repairing for aircraft engine manufacture

• It was required to restore damaged part of turbine blade with titanium material.
• Before InssTek was involved in this project, the client contact other competitors, but failed.
• Material: Ti-6AI-4V

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Fused Filament Fabrication (FFF) is a popular 3D printing technology that creates objects layer by layer using thermoplastic materials.

1. Material Feed: FFF printers use filament, which is a long strand of thermoplastic material, typically available in 1.75 mm or 2.85 mm diameters. Common materials include PLA, ABS, PETG, and TPU.

2. Heating Element: The filament is fed into a heated nozzle where it is melted. The temperature of the nozzle is carefully controlled to ensure the filament reaches its melting point without degrading.

3. Extrusion: Once melted, the filament is extruded through the nozzle onto the build platform in a precise pattern determined by the 3D model. The printer moves in both the X and Y axes to create the desired shape.

4. Layering: After each layer is printed, the build platform lowers (or the nozzle raises) by a specific height, typically between 0.1 mm to 0.3 mm, depending on the desired resolution. The next layer is then printed on top of the previous one, allowing for complex geometries and designs.

5. Cooling: As each layer is deposited, it cools and solidifies, bonding with the layers below it. Some printers have cooling fans to help speed up this process, especially for materials that require rapid cooling.

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Caracol’s extruders process composite fiber-reinforced thermoplastic pellets. According to the manufacturing needs different models are available, assuring cost-effective, performance, and quality.
The High Accuracy (HA) extruder is lightweight and compact to achieve agility, quality finishing, and precision. The High Versatility (HV) extruder flexibly adapts to diverse industrial needs and a broad range of applications.
The High Flow (HF) extruder drastically reduces print times. With its robust structure, high throughput, and temperatures, it processes an extensive range of materials maintaining high print quality and efficient deposition.

Extruder High Flow - HF

Robust, high throughput extruder –developed for fast material processing, an extensive range of materials, print quality, and efficiency. Ideal for large tools and molds, boat hulls, and applications in architecture and construction.

 

DIMENSIONS (mm) 1500x550x350
WEIGHT (kg – lbs) 75 – 165
NOZZLE (min-max, mm) 5 – 14
TEMPERATURE (°C – °F) 450 – 842

Robotic Arms

Leveraging the flexibility of the 6+ axes movements, robotic arms allow Heron AM to manufacture parts with very complex geometries, including non-planar tool paths, and unconventional slicing at different angles such as 45° or 60. Robotics also allows to modularly set up the system with different arm sizes to satisfy specific needs on applications or production area. Furthermore, arms can be extended on the x-axis with a rail or on the y-axis adding a plinth. To provide the best automation solution, Heron AM can be setup with robots from KUKA to FANUC and ABB.

Software

Caracol developed its software platform Eidos Manufacturing, with years of experience in Design for LFAM, slicing strategies, and robotic cinematics. The software suite completes Heron AM’s hardware, ensuring full control and flexibility on the process.
With the 3D Path Planning Algorithms users easily set up the programming of complex tool paths in few steps, assuring maximum control also on the most challenging geometries, and on all production parameters.
With the IoT platform, it is possible to enhance the manufacturin process’ quality and repeatibility, starting from a data-driven approach that collects and analyzes data from every print.

Printing Beds

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APPLICATION-FIRST APPROACH

Our large format 3D printing technology is designed with end-user needs at its core, developed from years of experience in producing parts for clients. We focus on ensuring high production quality and continuity for advanced industrial applications.

HIGH-PRODUCTIVITY PLATFORM

Our modular all-in-one platform integrates hardware, software, and automation to enhance flexibility, efficiency, and sustainability in manufacturing, and improve production control while reducing risks, with Caracol providing quick and reliable support.

QUALITY AS A SERVICE

Heron AM meets the highest production standards and is the first to be certified for demanding industrial requirements. We deliver precise and reliable technology, supported by comprehensive services to help you maximize your machines’ potential.

APPLICATION-FIRST APPROACH

Our large format 3D printing technology is designed with end-user needs at its core, developed from years of experience in producing parts for clients. We focus on ensuring high production quality and continuity for advanced industrial applications.

HIGH-PRODUCTIVITY PLATFORM

Our modular all-in-one platform integrates hardware, software, and automation to enhance flexibility, efficiency, and sustainability in manufacturing, and improve production control while reducing risks, with Caracol providing quick and reliable support.

QUALITY AS A SERVICE

Heron AM meets the highest production standards and is the first to be certified for demanding industrial requirements. We deliver precise and reliable technology, supported by comprehensive services to help you maximize your machines’ potential.

Extruders

Caracol’s extruders process composite fiber-reinforced thermoplastic pellets. According to the manufacturing needs different models are available, assuring cost-effective, performance, and quality.
The High Accuracy (HA) extruder is lightweight and compact to achieve agility, quality finishing, and precision. The High Versatility (HV) extruder flexibly adapts to diverse industrial needs and a broad range of applications.
The High Flow (HF) extruder drastically reduces print times. With its robust structure, high throughput, and temperatures, it processes an extensive range of materials maintaining high print quality and efficient deposition.

Caracol’s extruders process composite fiber-reinforced thermoplastic pellets. According to the manufacturing needs different models are available, assuring cost-effective, performance, and quality.
The High Accuracy (HA) extruder is lightweight and compact to achieve agility, quality finishing, and precision. The High Versatility (HV) extruder flexibly adapts to diverse industrial needs and a broad range of applications.
The High Flow (HF) extruder drastically reduces print times. With its robust structure, high throughput, and temperatures, it processes an extensive range of materials maintaining high print quality and efficient deposition.

Extruder High Versatility – HV

Flexibly adapts to diverse industrial needs – it was developed to cover a broad range of applications: from finished parts, such as boat super structures, small to mid-sized tools, jigs, and fixtures, to design and architectural structures.

DIMENSIONS (mm) 1150x550x300
WEIGHT (kg – lbs) 45 – 99
NOZZLE (min-max, mm) 2 – 8
TEMPERATURE (°C – °F) 450 – 842

Flexibly adapts to diverse industrial needs – it was developed to cover a broad range of applications: from finished parts, such as boat super structures, small to mid-sized tools, jigs, and fixtures, to design and architectural structures.

DIMENSIONS (mm) 1150x550x300
WEIGHT (kg – lbs) 45 – 99
NOZZLE (min-max, mm) 2 – 8
TEMPERATURE (°C – °F) 450 – 842

Robotic Arms

Leveraging the flexibility of the 6+ axes movements, robotic arms allow Heron AM to manufacture parts with very complex geometries, including non-planar tool paths, and unconventional slicing at different angles such as 45° or 60. Robotics also allows to modularly set up the system with different arm sizes to satisfy specific needs on applications or production area. Furthermore, arms can be extended on the x-axis with a rail or on the y-axis adding a plinth. To provide the best automation solution, Heron AM can be setup with robots from KUKA to FANUC and ABB.

Leveraging the flexibility of the 6+ axes movements, robotic arms allow Heron AM to manufacture parts with very complex geometries, including non-planar tool paths, and unconventional slicing at different angles such as 45° or 60. Robotics also allows to modularly set up the system with different arm sizes to satisfy specific needs on applications or production area. Furthermore, arms can be extended on the x-axis with a rail or on the y-axis adding a plinth. To provide the best automation solution, Heron AM can be setup with robots from KUKA to FANUC and ABB.

Software

Caracol developed its software platform Eidos Manufacturing, with years of experience in Design for LFAM, slicing strategies, and robotic cinematics. The software suite completes Heron AM’s hardware, ensuring full control and flexibility on the process.
With the 3D Path Planning Algorithms users easily set up the programming of complex tool paths in few steps, assuring maximum control also on the most challenging geometries, and on all production parameters.
With the IoT platform, it is possible to enhance the manufacturin process’ quality and repeatibility, starting from a data-driven approach that collects and analyzes data from every print.

Caracol developed its software platform Eidos Manufacturing, with years of experience in Design for LFAM, slicing strategies, and robotic cinematics. The software suite completes Heron AM’s hardware, ensuring full control and flexibility on the process.
With the 3D Path Planning Algorithms users easily set up the programming of complex tool paths in few steps, assuring maximum control also on the most challenging geometries, and on all production parameters.
With the IoT platform, it is possible to enhance the manufacturin process’ quality and repeatibility, starting from a data-driven approach that collects and analyzes data from every print.

Printing Beds

The printing bed is key to successfully print parts. Caracol has developed several models to fit all needs, customizable in terms of size.
The aluminum frame structure with interchangeable top panels, is a convenient and flexible set up. With a simple brim or raft it ensures stability throughout the job. With the simple stainless-steel bed, high rigidity and planarity, anti-corrosion, and durability are guaranteed.
The patented automatic bed for unmanned part clamping and unloading was designed by Caracol to guarantee automated production with great part stability. The aluminum slats structure allows mechanical gripping of the first layer. Rotating at the end of each cycle and releasing the printed part autonomously, this printing bed is ideal for continuous production.

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Caracol’s extruders process composite fiber-reinforced thermoplastic pellets. According to the manufacturing needs different models are available, assuring cost-effective, performance, and quality.
The High Accuracy (HA) extruder is lightweight and compact to achieve agility, quality finishing, and precision. The High Versatility (HV) extruder flexibly adapts to diverse industrial needs and a broad range of applications.
The High Flow (HF) extruder drastically reduces print times. With its robust structure, high throughput, and temperatures, it processes an extensive range of materials maintaining high print quality and efficient deposition.

Extruder High Accuracy - HA

Small-sized, lightweight, and compact – developed to provide agility: quality finishing, detailing, and precision. Ideal for finished parts, such as for design, furniture, and creative industries.

 

DIMENSIONS (mm) 650x300x150
WEIGHT (kg – lbs) 16 – 35.3
NOZZLE (min-max, mm) 1 – 5
TEMPERATURE (°C – °F) 350 – 662

Robotic Arms

Leveraging the flexibility of the 6+ axes movements, robotic arms allow Heron AM to manufacture parts with very complex geometries, including non-planar tool paths, and unconventional slicing at different angles such as 45° or 60. Robotics also allows to modularly set up the system with different arm sizes to satisfy specific needs on applications or production area. Furthermore, arms can be extended on the x-axis with a rail or on the y-axis adding a plinth. To provide the best automation solution, Heron AM can be setup with robots from KUKA to FANUC and ABB.

Software

Caracol developed its software platform Eidos Manufacturing, with years of experience in Design for LFAM, slicing strategies, and robotic cinematics. The software suite completes Heron AM’s hardware, ensuring full control and flexibility on the process.
With the 3D Path Planning Algorithms users easily set up the programming of complex tool paths in few steps, assuring maximum control also on the most challenging geometries, and on all production parameters.
With the IoT platform, it is possible to enhance the manufacturin process’ quality and repeatibility, starting from a data-driven approach that collects and analyzes data from every print.

Printing Beds

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Innovative Continuous 

Additive Manufacturing Solution Concept

 

 

39.4×19.7×17.7 in / 1000 x 500 x 450 mm – Largest SLS build envelope on market

 

 

Quad 300-watt Fiber lasers boosts ultimate productivity

 

Open & Modular

The FLIGHT® HT1001P, like all Farsoon systems, is fully open. This means it’s an open material model, allowing users to fine-tune processing parameters for polymer 3D printing and third-party materials. The system’s modular design also allows for easy future upgrades and integration into existing production lines.

Powder Management

Designed for industrial-scale manufacturing, the FLIGHT® HT1001P system features a comprehensive, closed-loop powder handling system, offering enhanced automation and minimal operator interaction with the powder. The highly efficient top-feed powder delivery, robust roller recoating system, and fully enclosed de-powdering station streamline material workflow, improving productivity, safety, and ease of operation.

Quality Engineering Parts

The FLIGHT® HT1001P is capable of achieving chamber temperatures of up to 220℃, enabling the processing of high-temperature engineering materials such as PA6 and PA66 for direct-use end parts. The system’s patented multi-zone heater and intelligent temperature control ensure uniform thermal distribution, delivering consistent mechanical properties and surface quality for 3D printing polymer materials.

Automotive Spoiler Assembly

 

Machine: FLIGHT® HT1001P-4
Material: FS3201PA-F (PA12)
Size: 896 x 191 x 150 mm and 922 x 238 x 91 mm

 

In collaboration with SAPW Automotive, this spoiler assembly designed for the new generation electric car features over sized length, multi-directional connections and structure features. Additively produced on Farsoon FLIGHT® HT1001P-4, this functional prototype can achieve optimal size accuracy for excellent matching, accelerated production cycle and strong mechanical properties; making it the perfect option for design verification during the vehicle development iteration.

Truck Air Inlet System Component

 

Machine: FLIGHT® HT1001P-4
Material: FS3401GB-F (PA12 with Glass Bead filled)
Size: 901×155×372mm
Build Time: 10 Hours

 

The Truck Air Inlet System Component is designed for functional verification and fabricated in a single piece in 10 hours using Farsoon’s FLIGHT® HT1001P-4. The produced part showcases high mechanical properties,size-precision at a significant reduced cost compared to traditional manufacturing.

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A PRINTED VASE EXAMPLE

Here is an example of a vase that was printed using Kings FGF 3D printer and you can check the weight of the vase and the printing speed.

 

Size of the vase	641 x 631 x 1250mm
Weight	11.2 kg
Line width	5 mm
Layer thickness	2 mm
Printing time	6 hours

FURNITURE AND DESIGN. In response to the increasing and varied market demand, we have introduced our FGF solution, which offers a more cost-effective and time-saving option. Service providers in the cutting-edge industry are utilizing 3D printing technology for the production of complex geometries. This technology is widely used in various industries such as sculpture making, furniture design, toy manufacturing, art crafts, mold production, and even the creation of landmarks.

OVERSIZE DISPLAYS. These displays are created using 3D printing technology, which allows for the production of complex and intricate designs. They are commonly used in industries such as advertising, marketing, and event planning to create eye-catching and attention-grabbing displays that effectively promote brands and products. The use of FGF technology in the production of oversize displays offers a cost-effective and time-saving solution for businesses looking to create impactful visual experiences.

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