Sand – Dev https://dev.additiveplus.com Mon, 28 Jul 2025 12:12:39 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.5 https://dev.additiveplus.com/wp-content/uploads/cropped-AdditivePlus-Logo-Vertical-Dark-32x32.png Sand – Dev https://dev.additiveplus.com 32 32 shopengine_activated_templates a:1:{s:6:"single";a:1:{s:4:"lang";a:1:{s:2:"en";a:1:{i:7;a:3:{s:11:"template_id";i:53939;s:6:"status";b:1;s:11:"category_id";s:3:"912";}}}}} Max Leading L201208 Plus Sand 3D Printer https://dev.additiveplus.com/product/max-leading-l201208-plus-sand-3d-printer/ Sat, 15 Jun 2024 10:30:59 +0000 https://dev.additiveplus.com/?post_type=product&p=48684 Max Leading L201208 Plus Sand 3D Printer: for layer-by-layer sand printing directly from a digital model.

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Max Leading L201208 Plus Sand 3D Printer uses Binder Jetting technology. BJ is a 3D printing technology that allows objects to be printed from a variety of materials, the most common being metal and sand. Due to the high accuracy and speed of production, sand metal casting molds printed with this technology have become widely used in the industry. An important advantage is that the mold is printed in accordance with the 3D model, allows you to get complex channels and cavities inside the mold.The process of manufacturing the product begins with the application of the first layer of material on the construction platform. This layer becomes the basis for the entire product.

 

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A file-controlled jet head then applies the binder to the surface of the material. Where the binder is applied, the sand hardens to form the product. The binder droplet size is 80 microns, which ensures high precision manufacturing.After one layer of material is finished printing, the platform moves down and the process is repeated for the next layer. This process continues until the entire product is completed.When printing is complete, the build chamber is removed from the printer. The products are removed from the chamber and cleaned of powder residue.Depending on the printing technology and the type of binder, temperature treatment may be required to give the product the desired properties.

Max Leading L201208 Plus Sand 3D Printer Advantages

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Fast and efficient printing

The printing speed is 13 s/layer, full case printing time: 5.8-9.1 hours depending on forming layer thickness (0.1-0.6 mm).

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LOW usage and SERVICE costs

The uncured powder recycling system can collect excess powder and reuse it without wasting catalyst.The printing unit has its own air-conditioning system, which saves the user from having to build a room with constant temperature and humidity by himself.

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Longer service life

The nitrogen-free furan (a specialty binder for 3D printing) developed by the company is less corrosive to print heads, has a longer life, smells less, and is more environmentally friendly in printing and molding, and has better performance in steel and stainless steel casting blanks.

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Enhanced print quality

The anti-destruction 3D printing method improves print quality, and in the event of partial clogging of the print head atomizing hole, print quality is unaffected. The innovative design of the material feeding system allows to increase the stability of material output from the print head, improving the quality of the jet.

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Operational stability

Horizontal sand mixer has large capacity, does not require frequent starting and stopping, the load on the mixer is less, which reduces the probability of breakage. The printer is carefully designed from the structural design to the production process, so the operation of the equipment is more stable.

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INTELLIGENT CONTROL SYSTEM

Digital modular production line design makes it easy to form and upgrade the intelligent production line.  The developed cell phone application opens up the possibility of remote operation and maintenance. Self-developed 3D printing control software and printing modes allows the user to customize printing modes for specific casting processes independently. 

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MAX LEADING L201208 PLUS SAND 3D PRINTER APPLICATION CASES

AEROSPACE INDUSTRY

Aircraft engine accessories

Binder: Furan

Powder Type: Quartz sand or ceramic sand

Printed layer thickness: 0.3-0.4 mm

Casting grade: Aluminum alloy

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AEROSPACE INDUSTRY

Rocket model

Binder: Furan

Powder Type: Quartz sand or ceramic sand

Printed layer thickness: 0.3-0.4 mm

Casting grade: Aluminum alloy

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ENGINE CONSTRUCTION

Four-cylinder cylinder head 

Binder: Furan

Powder type: Quartz sand or ceramic sand

Printing layer thickness: 0.3-0.4 mm

Casting grade: Aluminum alloy

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POWER ENGINEERING

Engine core, valve body

Binder: Furan

Powder Type: Quartz Sand

Printed layer thickness: 0.3-0.4 mm

Casting grade: Aluminum alloy

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Ease of use and control. Self-developed 3D printing control and print mode software allows the user to independently customize print modes for specific casting processes. Developed by a team of experts with years of experience in sand 3D printing, the software and hardware system is proprietary and protected by full intellectual property rights.

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]]> SYGNIS F-NIS 23151 3D Printer https://dev.additiveplus.com/product/sygnis-f-nis-23151-3d-printer-2/ Mon, 20 May 2024 15:03:49 +0000 https://dev.additiveplus.com/?post_type=product&p=39102 The SYGNIS F-NIS 23151 3D printer is an ideal solution for consumers interested in DIW (Direct Ink Writing) technology.

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Direct Ink Writing 3D printer for industry, chemistry and materials laboratories. The F-NIS 23151 3D printer is ideal for consumers interested in DIW (Direct Ink Writing) technology. It offers durable, enclosed construction and complete reliability. A precision pneumatic extrusion system was implemented in the F-NIS design. This combination provides the user with a simple and reliable tool, helpful in the initial stages of proof-of-concept or as a universal base for prototyping original materials in 3D printing. F-NIS is effectively used in a variety of areas, including: universities and research Institutes, laboratories, research and development, industrial companies. 

 

UNIVERSAL 3D PRINTING SYSTEM

The versatility of the F-NIS makes it a valuable asset in numerous applications across a broad spectrum of industries and research areas. Its adaptability and reliability cater to the diverse needs of organizations and individuals engaged in innovation and experimentation. F-NIS is effectively used in a variety of areas, including universities and research Institutes, laboratories, research and development, industrial companies.

ADVANCED TECHNOLOGY FOR SPECIFIC NEEDS

F-NIS 23151 working area is a tempered glass platform, with dimensions 230 x 150 x 150 mm that heats up to 120°C. You can print on various materials directly on the forum, such as metal, PMMA, PC, and 3D-printed gaskets, enabling versatile applications. The Pneumatic Box is a device that can be connected to various pressure sources (4 bars with the possibility of increasing to 6-8 bar), allowing for precise pressure control and extrusion.

MATERIAL VERSATILITY

The versatility and adaptability of the F-NIS printer meet the diverse needs of scientists and R&D departments, and the flexibility extends to the adaptability of its components, allowing seamless integration into different research setups and enabling customized configurations to meet specific project requirements. The F-NIS 23151 excels at accommodating a wide range of materials like silicones, ceramic paste, photosensitive resin, and many others.

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sygnis f-nis 23151 3d printer and diw technology advantages

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SIMPLE AND INTUITIVE SEMI-LIQUID 3D PRINTING

Sygnis’ original Direct Ink Writing 3D printers are a gateway machines for everyone conducting material research. It allows them to work various pastes, gels and resins. Sygnis’ DIW 3D printers are simple and helpful tools in the initial stages of proof-of-concept or as a base for prototyping proprietary materials.

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WIDE RANGE OF APPLICATION AREAS

The DIW printer allows the seamless print of a wide range of materials, including the precise fabrication of single-component silicone structures, the expert handling of ceramic pastes, and the effortless creation of objects from photo-curable materials. Explore more applications in a variety of industries and sciences on our website.

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AFFORDABLE TECHNOLOGY

Discover F-NIS 23151, our proven DIW technology solution. A precision pneumatic extrusion system, which is implemented in the design, provides the user with a simple and reliable tool, helpful in the initial stages of proof-of-concept or as a universal base for prototyping original materials in 3D printing.

industrial applications. case studies

The HydroGEN project – 3D printed sealing for solid oxide electrochemical cell stacks

The HydroGEN project is a modular installation of reversible Solid Oxide Cells (rSOC), intended for integration into an industrial power plant to improve its flexibility of operation and increase the use of renewable energy sources in the hydrogen power sector. It is the brainchild of our partner, the Institute of Power Engineering (IEn). HydroGEN is based on reversible solid oxide electrochemical cells operating alternately according to the power-to-gas (P2G) concept – in electrolyzer (SOE – Solid Oxide Electrolyser) and fuel cell (SOFC – Solid Oxide Fuel Cell) modes. The HydroGEN-based installation was designed and delivered by IEn in form of a container system integrated with EC Elbląg power plant within the Hydrogin project (realized by CBRF Energa Grupa Orlen and IMP PAN). The sealing elements of the solid oxide cell stacks, manufactured by IEn, were made using a low-cost and waste-free 3D printing method on dedicated E-NIS machines designed and manufactured by Sygnis SA.

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SUCTION CUPS & SOFT GRIPPERS FOR PRODUCTION LINES

3D printing with silicones opens a new chapter in thinking about soft robotics, expands the possibilities to achieve complex geometries and speeds up the emergence of scientific breakthroughs. It’s not just the domain of science – production lines also use a variety of grippers and manipulators. That’s why we have also decided to test the F-NIS – it turns out that it is an excellent machine also for the development of the science of soft robotics.

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CUSTOM O-RINGS, GASKETS & SEALS

F-NIS technology allows to efficiently produce O-rings with complex cross-sections. This capability enables to meet the specific demands of, for example, the automotive, aerospace, and medical industries, where precise and customized sealing solutions are crucial. By leveraging the flexibility of 3D printing, F-NIS empowers  to iterate and optimize the design of O-rings rapidly. This versatility eliminates the need for molds and production lines, enabling customers to create individual functional seals on demand. For instance, you can manufacture industrial silicone seals that meet sanitary standards while maintaining total flexibility despite the layered structure inherent to 3D printing technology. One of the most incredible things about producing sealing elements on F-NIS is the amount of possibilities. It is not limited to simple flat gaskets – the technology is called 3D printing for a reason. These examples are only a few possibilities that highlight F-NIS adaptability and problem-solving capabilities.

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The device is offered in 3 specifications – A, B, and C. You can upgrade F-NIS to higher-end parameters. Additionally, the printer has many specialized accessories that allow you to personalize the device. Optionally, we offer to attach a compressor to the printer. This reliable and trusted device is in operation in numerous labs worldwide. It operates at a working pressure of up to 4 bar and is compatible with European voltage standards.

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