LPBF (DMLS) – Dev https://dev.additiveplus.com Thu, 16 Oct 2025 12:14:39 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.5 https://dev.additiveplus.com/wp-content/uploads/cropped-AdditivePlus-Logo-Vertical-Dark-32x32.png LPBF (DMLS) – Dev https://dev.additiveplus.com 32 32 shopengine_activated_templates a:1:{s:6:"single";a:1:{s:4:"lang";a:1:{s:2:"en";a:1:{i:7;a:3:{s:11:"template_id";i:53939;s:6:"status";b:1;s:11:"category_id";s:3:"912";}}}}} AO METAL + ATO Lab Plus + Camsizer x2: Jewelry Bundle https://dev.additiveplus.com/product/ao-metal-ato-lab-plus-camsizer-x2-jewelry-bundle/ Fri, 12 Sep 2025 11:54:36 +0000 https://dev.additiveplus.com/?post_type=product&p=68330 Get ATO NOBLE ULTRASONIC METAL ATOMIZER & A100 METAL LPBF 3D PRINTER & The CAMSIZER X2 particle size and shape analyzer in one package Faster R&D workflow•  Particle size and shape analysis (measuring range: 0.8 μm — 8 mm)•  Powder ready to use in printer•  Speeding up new alloys development and process parametrization•  Fast and…

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Get ATO NOBLE ULTRASONIC METAL ATOMIZER & A100 METAL LPBF 3D PRINTER & The CAMSIZER X2 particle size and shape analyzer

in one package

Faster R&D workflow
•  Particle size and shape analysis (measuring range: 0.8 μm — 8 mm)
•  Powder ready to use in printer
•  Speeding up new alloys development and process parametrization
•  Fast and easy cleaning procedures
•  Affordable price

48

ATO LAB PLUS ULTRASONIC METAL ATOMIZER

ATO Noble is an ultrasonic metal powder atomizer with the same basic features as ATO Lab Plus, but modified to work with precious metals and produce high quality precious metal powders. It responds to customer needs for economical atomization of expensive and rare metal alloys. Since there are no limitations on the minimum load and the system is easy to change to another material, the cost effectiveness and freedom of the atomization process are assured. The ATO Noble is specifically designed to produce precious metals such as gold, silver, platinum, etc. with high productivity and efficiency. ATO Noble uses Zero Loss Technology which reduces material waste to an absolute minimum. We have achieved this by creating a specially adapted filtration system and a closed loop of gas circulation. Innovative system allows recovery of valuable materials for reuse with a single click of a button.

Reactive and non-reactive metals
Open atomozation parameters
Compacts size ideal for R&D lab

The CAMSIZER X2 particle size and shape analyzer

The CAMSIZER X2 is a powerful, extremely versatile particle size and shape analyzer with a wide measuring range that combines state-of-the-art camera technology with flexible dispersion options. Based on the principle of Dynamic Image Analysis (ISO 13322-2), the CAMSIZER X2 provides precise particle size and shape information of powders, granules, and suspensions in a measuring range from 0.8 μm to 8 mm. The CAMSIZER X2 produces a particle flow which is characterized by an optical system with high resolution. An ultrabright LED stroboscopic light sources and two high-resolution digital cameras achieve a frame rate of more than 300 images per second, which are evaluated in real time by a powerful software. Thus, the CAMSIZER X2 captures the images of hundreds of thousands to several millions of particles with the highest accuracy within only 1 to 3 minutes. The CAMSIZER X2 provides a wide selection of particle information which allows for comprehensive and reliable characterization of the sample material. It is suitable for use in R&D as well as for routine tasks in quality control.

Sieve analysis and laser diffraction
Extremely wide measuring range
Modular X-change system

A50 METAL LPBF 3D PRINTER

Introducing A100 Metal 3D Printer with a compact build envelope. Ideal for R&D lab and Jewelry issues.

The A100 Metal 3D Printer is a fast and affordable 3D laser printer designed for precise metal parts production. With its versatile build volume, it accommodates a wide variety of part sizes, making it ideal for both small and medium-sized applications. The A100 offers enhanced material versatility, processing a broad range of metals to meet the needs of complex designs, unique products, and small batch production.

This robust and modular system is composed of standard industrial components, ensuring reliability and compatibility with lab environments. It’s compact enough to fit through any door and can be easily transported using a conventional elevator. The A100 is equipped with an optional multi-laser system—a powerful 500W or 1000W laser at 1064 nm and an innovative 250W blue laser at 445 nm. The blue laser delivers finer details and smoother surface finishes, making it perfect for demanding applications.

Ø100х100 mm (Ø3.9х3.9 in)
Robust 300-watt fiber laser
Excellent part surface quality

ATO NOBLE ULTRASONIC METAL ATOMIZER

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The CAMSIZER X2

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A100 METAL LPBF 3D PRINTER

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]]> Farsoon FS191M https://dev.additiveplus.com/product/farsoon-fs191m/ Fri, 18 Oct 2024 13:45:04 +0000 https://dev.additiveplus.com/?post_type=product&p=56370 Versatile, ultra-high temperature platform perfect for scientific Research & Development.

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Introducing FS191M System. Farsoon FS191M is a small size, multi-platform, multi-scenario metal system. FS191M provides a wealth of high-end optional functions. Equipped with Farsoon’s low-support technology.

FS191M is offered with robust 500 fiber laser to suit a wide range of application from dental, medical to material development.

 

The overall dimensions are 1116×845×2005mm, occupying an area of less than 1㎡, which greatly reduces the demand for space; The standard platform (forming cylinder) size is φ191mm×199mm (a small platform is also available), which is the leading forming size in the same class. The whole machine adopts a modular design to improve the convenience of maintenance.

 

The operating system

1-Operation Access

2-Filtration System 

3-Sieveing Unit

 

The operation access located in the front of the build chamber offers ease of observation and de-powdering when the build is finished. 

 

The Recirculating Filter System offers efficient filtering of the smoke dust generated in the build chamber during the sintering process. Optional reactive material capable filter system is also available for application needs.

 

The powder sieving unit features a vibration screen offering efficient sieving of recycled metal powder from the material containers to filter out the large particles. The metal powder collected in the refreshed powder container can be re-used for powder supply.

Farsoon FS191M System Advantages

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4-4
3-2

 

Robust high-power

500 W fiber laser

 

 

 

Versatile build envelope 

 φ191mm×199mm

 

 

 Fine laser spot size

boost excellent part surface quality

 

Versatile Configurations

  • Available φ78mm×80 mm small platform to reduce scientific research and testing costs.
  • Optional 400 °C ultra-high temperature substrate preheating technology.
  • Optional molten pool monitoring.
  • Structured light detection technology.
5-3

Open Platform

Farsoon is the only laser sintering system producer that allows for complete freedom of operation of its machines.

  • Open source process parameters enable deeper research on additive technology and materials.
  • Process parameter packages for multiple materials.
  • Full support for customers.
191-内2

Support Reduction System

Support-free technology not only reduces material waste but also minimizes post-processing time and costs associated with removing supports. This capability enhances design freedom, enabling engineers and designers to explore more innovative solutions and optimize parts for performance and weight reduction.
121M-workflow

Industrial Applications with FS191M

The FS121M is an accessible small frame system allowing the user to select between multiple spot sizes and recoating blades, this combined with a small footprint and reduced need for ancillary equipment allows the FS121M to match customer workspace, material and application requirements. The FS121M is ideal for a wide range of applications from rapid prototyping, low volume production, material development to institution research.

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Printing closed impeller with low-support technology

Printing equipment: FS191M
Printing material: nickel-based high-temperature alloy
Industry: aerospace

It is difficult to remove the internal supports of the closed impeller formed by metal laser sintering, and the residual supports seriously affect the quality of the finished product. This closed impeller is formed in one piece using Farsoon’s independently developed low-support technology. Only a small amount of support is designed at the impeller mouth, reducing the amount of support by 99.8%. The internal and external 25-degree inclined structures are formed smoothly without support, greatly reducing the consumption of printing materials and post-processing time, and improving product quality and production efficiency.

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Car round radiator

Application: automotive industry
Printing equipment: FS191M
Printing material: aluminum alloy 

Sample size: 176 mm×176 mm×168 mm

The radiator produced by traditional manufacturing methods is square, with a single-circuit internal structure, and the connection between the heat pipe and the heat sink is difficult to manufacture. However, with Farsoon’s metal 3D printing solution, this circular radiator can be integrated and has a liquid dual-circuit circulation flow design with additive design. Compared with traditional designs, this circular radiator has a larger heat dissipation area, making heat dissipation more uniform and greatly improving cooling efficiency.

Radiator_Tungsten-1-1

Radiator Housing

Machine: FS191M
Material: Tungsten
Pore size: 0.5-1.5 mm
Build Time: 4 Hours

This radiator housing is developed to prevent deformation of the copper material during high temperature operations, thus extending the life span of the chip radiator. Tungsten is selected for this application for high strength under extreme temperature; but it is also a challenging material to be proceeded by laser sintering technology. Farsoon metal 3D printing can achieve a high part density, advanced porous structure without the need to be further processed.

The post Farsoon FS191M appeared first on Dev.

]]> AO METAL + ATO Lab Plus + Camsizer x2: R&D Bundle https://dev.additiveplus.com/product/ao-metal-ato-lab-camsizer-x2/ Thu, 26 Sep 2024 23:45:13 +0000 https://dev.additiveplus.com/?post_type=product&p=55950 Get ATO LAB PLUS ULTRASONIC METAL ATOMIZER & A50 METAL LPBF 3D PRINTER & The CAMSIZER X2 particle size and shape analyzer in one package Faster R&D workflow•  Particle size and shape analysis (measuring range: 0.8 μm — 8 mm)•  Powder ready to use in printer•  Speeding up new alloys development and process parametrization•  Fast…

The post AO METAL + ATO Lab Plus + Camsizer x2: R&D Bundle appeared first on Dev.

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Get ATO LAB PLUS ULTRASONIC METAL ATOMIZER & A50 METAL LPBF 3D PRINTER & The CAMSIZER X2 particle size and shape analyzer

in one package

Faster R&D workflow
•  Particle size and shape analysis (measuring range: 0.8 μm — 8 mm)
•  Powder ready to use in printer
•  Speeding up new alloys development and process parametrization
•  Fast and easy cleaning procedures
•  Affordable price

46

ATO LAB PLUS ULTRASONIC METAL ATOMIZER

ATO LAB Plus is a unique compact machine for metal powders production using the latest ultrasonic atomization technology. This revolutionary solution enables the rapid production of metal powders with a narrow particle size distribution. ATO LAB Plus can produce several hundred grams of metal powder per hour, with particle sizes ranging from 20 to 120 microns. The hermetically sealed process chamber allows the production of powders of reactive metals and their alloys, such as titanium or aluminum. The production is based on ultrasonic atomization technology. In this way, powders can be produced with almost any particle size limitation. The ATO LAB Plus has compact dimensions, which allow it to be used efficiently even in small research laboratories. The ATO LAB Plus is no larger than an ordinary office cupboard. ATO LAB Plus is equipped with specialized, versatile and user-friendly software, and the operator can control the process from the touch screen display. The main objective was to create a system that can be used even by a novice. The new MBRFS module provides greater efficiency with a multiple bar feed mechanism, an automatic magazine feeder for the use of multiple bars n a single atomization process.

Reactive and non-reactive metals
Open atomozation parameters
Compacts size ideal for R&D lab

The CAMSIZER X2 particle size and shape analyzer

The CAMSIZER X2 is a powerful, extremely versatile particle size and shape analyzer with a wide measuring range that combines state-of-the-art camera technology with flexible dispersion options. Based on the principle of Dynamic Image Analysis (ISO 13322-2), the CAMSIZER X2 provides precise particle size and shape information of powders, granules, and suspensions in a measuring range from 0.8 μm to 8 mm. The CAMSIZER X2 produces a particle flow which is characterized by an optical system with high resolution. An ultrabright LED stroboscopic light sources and two high-resolution digital cameras achieve a frame rate of more than 300 images per second, which are evaluated in real time by a powerful software. Thus, the CAMSIZER X2 captures the images of hundreds of thousands to several millions of particles with the highest accuracy within only 1 to 3 minutes. The CAMSIZER X2 provides a wide selection of particle information which allows for comprehensive and reliable characterization of the sample material. It is suitable for use in R&D as well as for routine tasks in quality control.

Sieve analysis and laser diffraction
Extremely wide measuring range
Modular X-change system

A50 METAL LPBF 3D PRINTER

Introducing A50 Metal 3D Printer with a compact build envelope. Ideal for R&D lab issues.

3D laser printer for all printable metal materials is indispensable everywhere, where you need elaborate forms, complex designs and structures, unique products or small series of metal parts. Robust and modular, composed of standard industrial components. Designed to fit it in any lab, enter through each door and drive with a conventional elevator. 

A50 Metal 3D Printer is equipped with optional multi-laser system: a powerful laser 500W (or 1000 W) at 1064 nm and an innovative 250W blue laser at 445 nm. The blue laser ensures finer details and smoother surface finishes, ideal for demanding applications.

Available variation system with 900 C platform temperature allows to print with hard melting alloys. 

Ø50х100 mm (Ø1.9х3.9 in)
Robust 300-watt fiber laser
Excellent part surface quality

ATO LAB PLUS ULTRASONIC METAL ATOMIZER

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The CAMSIZER X2

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A50 METAL LPBF 3D PRINTER

The post AO METAL + ATO Lab Plus + Camsizer x2: R&D Bundle appeared first on Dev.

]]> A100 Metal DMLS 3D Printer for Sale – Explore the Best Metal Printers https://dev.additiveplus.com/product/a100-metal-3d-printer/ Fri, 20 Sep 2024 13:41:30 +0000 https://dev.additiveplus.com/?post_type=product&p=55271 A compact LPBF system with one 300-watt laser ideal for R&D issues.

The post A100 Metal DMLS 3D Printer for Sale – Explore the Best Metal Printers appeared first on Dev.

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The price is for the model with a 300 W laser. A model with a 500 W and 1000 W laser is optionally available.

Introducing A100 Metal 3D Printer with Ø100×100 mm Build Platform

The A100 Metal 3D Printer is a fast and affordable 3D laser printer designed for precise metal parts production. With its versatile build volume, it accommodates a wide variety of part sizes, making it ideal for both small and medium-sized applications. The A100 offers enhanced material versatility, processing a broad range of metals to meet the needs of complex designs, unique products, and small batch production.

This robust and modular system is composed of standard industrial components, ensuring reliability and compatibility with lab environments. It’s compact enough to fit through any door and can be easily transported using a conventional elevator. The A100 is equipped with an optional multi-laser system—a powerful 500W or 1000W laser at 1064 nm and an innovative 250W blue laser at 445 nm. The blue laser delivers finer details and smoother surface finishes, making it perfect for demanding applications.

With a 900°C platform temperature, the A100 can print with hard-melting alloys, offering increased flexibility for advanced applications. Ideal for R&D and innovation, this printer accelerates design iterations, material testing, alloy development, and process optimization, driving faster time-to-market for new products.

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MDLab100-ad-HT

A100 Metal 3d Printer System Advantages

1-12

Blue Laser Technology

The A100 is the first industrial 3D printer to feature a blue laser through a scanhead, providing greater precision and efficiency, especially for hard-to-print, high-reflective alloys.

2-12

Powerful 300W Fiber Laser

Equipped with a robust 300W fiber laser, the printer delivers high-quality metal prints with exceptional precision, making it ideal for industrial applications.

3-10

Multi-Laser System

Includes an optional laser system (500W/1000W 1064 nm + 250W 445 nm) for printing with high-reflective and hard-melting materials, expanding its material compatibility.

4-11

Quick Material Change

Material changes can be made in under 3 hours, minimizing downtime and maximizing productivity during high-demand production cycles.

5-7

High-Temperature Platform

An optional platform with up to 900°C capability enables the printing of hard-melting materials like tungsten, tantalum, and molybdenum, expanding material possibilities.

6-6

Inert Gas Protection

The use of argon gas ensures that materials remain uncontaminated, preventing oxidation and ensuring high-quality, durable metal parts.

7-4

Wide Material Compatibility

Supports a variety of metals including 316L, Ti6Al4V, IN718, AlSi10Mg, pure copper, and more, providing flexibility for industries like aerospace, automotive, medical, and energy.

8-4

Enhanced Productivity

The printer’s quick maintenance setup and low downtime ensure continuous printing, enabling faster design iterations and reducing overall production time.

9-2

Cost-Effective Operation

The A100 reduces material waste and offers access to industrial-grade metal printing technology at a competitive price, making it a cost-efficient solution for prototyping and production.

MATERIALS and applications

Refractory Alloys

Refractory metals, known for their high melting points, are crucial for high-temperature applications like combustion chambers and nozzles. Metal 3D printers offer a precise solution for printing these metals, with options like laser metal printers and large metal 3D printers. These technologies enable the creation of complex, durable components that can withstand extreme heat. Whether you’re searching for a metal 3D printer for sale or a 3D printer that prints metal, advanced machines like 3D aluminum printers provide exceptional performance for demanding industries.

Stainless Steel

Additive manufacturing widely utilizes steel, a robust and durable metal, perfect for high-performance applications. Known for its exceptional wear resistance, steel is ideal for creating components exposed to harsh conditions and frequent use. Whether you need steel for 3D printing metal parts or to manufacture custom components, its versatility across various grades and alloys meets specific application demands. With metal 3D printing, manufacturers can create steel parts with precision and strength, providing an efficient solution for industries requiring long-lasting, high-quality materials. Steel’s adaptability makes it a go-to material for diverse additive manufacturing projects.

Ferromagnetic materials

The Fe-Co-V alloy has many important mechanical and magnetic properties. This is due to its chemical structure which is composed of Fe (49%), Cobalt (49%) and Vanadium (2%). Fe-Co-V alloys are used, among other things, for aeronautical industry components, such as generators and electrical transformers.

Titanium

Ti64, a high-strength titanium alloy, is renowned for its excellent strength-to-weight ratio, corrosion resistance, and biocompatibility. These properties make it a popular choice for metal 3D printing, especially in industries like aerospace and medical implants. With metallic 3D printers such as laser metal printers and 3D printers for metal, manufacturers can create precise Ti64 parts with smooth surface finishes, ideal for demanding applications. Whether you’re looking for a DMLS printer for sale, a large metal 3D printer, or a metal 3D printer, Ti64 is a go-to material for high-performance components.

Inconel

Inconel 625 and 718 are nickel-based super alloys with exceptional mechanical properties, corrosion resistance, and biocompatibility, making them popular in aerospace, oil and gas, chemical processing, and medical industries.

Cobalt Chrome

CoCr, or Cobalt Chrome, is a highly versatile alloy with exceptional strength, durability, and corrosion resistance. It is a preferred choice in various industries, including medical and dental devices, aerospace, and industrial applications.

Aluminum

Aluminum’s lightweight nature, combined with its robust strength and excellent corrosion resistance, makes it a top choice for additive manufacturing. The material’s malleability allows for the creation of intricate shapes with ease, while its superior thermal conductivity ensures rapid and uniform heating of components. Whether you’re using a metal 3D printer, a 3D aluminum printer, or a laser metal printer, aluminum is ideal for producing high-performance parts with precision. Additive manufacturing applications benefit from aluminum’s versatile properties, making it an excellent option for industries requiring durable and efficient components.

Nickel–titanium based alloy

Advanced 3D printing techniques, such as Selective Laser Melting (SLM), enable the production of complex, patient-specific implants from Shape Memory Alloys (SMAs) like NiTi. These materials, ideal for minimally invasive surgical approaches in oral and maxillofacial surgery, are precisely manufactured using metal 3D printers like laser metal printers or metallic 3D printers. Whether you need a DMLS printer for sale or a 3D printer that prints metal for sale, this technology provides custom solutions for creating high-performance osteosynthesis materials.

Magnesium

Magnesium alloys are a promising new class of degradable biomaterials that have a similar stiffness to bone, which minimizes the harmful effects of stress shielding. Use of biodegradable magnesium implants eliminates the need for a second surgery for repair or removal.

Copper AO Metal

The successful results of printing Pure Copper with a blue laser and setup parameter for common alloys.

AO-Metal-3D-Printed-Part-53
AO-Metal-3D-Printed-Part-43
AO-Metal-3D-Printed-Part-104
AO-Metal-3D-Printed-Part-40
AO-Metal-3D-Printed-Part-9
AO-Metal-3D-Printed-Part-32
AO-Metal-3D-Printed-Part-92

Solution for the faster R&D workflow:

Ultrasonic metal atomizer & A100 LPBF 3D printer

ATO LAB Plus is a unique compact machine for metal powders production using the latest ultrasonic atomization technology. A100 Metal is a compact desktop LPBF 3D Printer for metal parts production. Powder ready to use in printer.

Speeding up new alloys development and process parametrization. Internal developments in the laboratory and for teaching students. Full production cycle from in-house powder production to 3D printing of the finished product.

+CAMSIZER X2

The CAMSIZER X2 is a powerful, extremely versatile particle size and shape analyzer with a wide measuring range that combines state-of-the-art camera technology with flexible dispersion options. Based on the principle of Dynamic Image Analysis (ISO 13322-2), the CAMSIZER X2 provides precise particle size and shape information of powders, granules, and suspensions in a measuring range from 0.8 μm to 8 mm. 

News_Additive-Plus-1800-x-1151-пикс.-11

The post A100 Metal DMLS 3D Printer for Sale – Explore the Best Metal Printers appeared first on Dev.

]]> A50 Metal 3D Printer – High Precision & Durability https://dev.additiveplus.com/product/a50-metal-3d-printer/ Fri, 20 Sep 2024 12:18:48 +0000 https://dev.additiveplus.com/?post_type=product&p=55229 A compact LPBF system with 1x300W laser for small series metal production.

The post A50 Metal 3D Printer – High Precision & Durability appeared first on Dev.

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The price is for the model with a 300 W laser. A model with a 500 W and 1000 W laser is optionally available.

Introducing A50 Metal 3D Printer with a compact build envelope. Ideal for R&D lab issues.

The A50 DMLS 3D Printer is a 3D laser printer for all printable metal materials, making it indispensable for creating elaborate forms, complex designs, and unique products or small series of metal parts. Built with robust and modular components, it’s designed to fit in any lab, pass through standard doors, and be used in conventional elevators.

Equipped with an optional multi-laser system, the A50 Metal DMLS 3D Printer features a powerful 500W (or 1000W) laser at 1064 nm and a cutting-edge 250W blue laser at 445 nm. The blue laser ensures finer details and smoother surface finishes, making it perfect for demanding applications.

With a 900°C platform temperature variation system, the A50 DMLS 3D Printer can handle hard-melting alloys, offering greater versatility for advanced metal 3D printing.

a50-3
1-12

Blue Laser Technology

The 450 nm blue laser helps achieve optimal energy absorption and efficient melting for metal materials. The shorter wavelength maximizes precision, enhances speed, and preserves material integrity—perfect for high-demand applications.

2-12

Fast and Efficient Production

The AO Metal 3D Printer is engineered for rapid production cycles and is ideal for both prototyping and on-demand manufacturing, saving you time and energy.

3-10

Cost Efficiency

AO Metal 3D Printers reduce material waste compared to traditional methods, which leads to lower production costs and more sustainable use of resources.

4-11

Complex Geometries and Customization

Effortlessly produce intricate, complex designs and support tailored, customized production. Ideal for creating unique, one-off items or small-batch production runs, enhancing product differentiation.

5-7

Lightweight Structures

Produce lightweight yet robust components. This is particularly beneficial for the automotive and aerospace sectors, where weight reduction is critical for performance.

6-6

Sustainability

Significantly reduce waste and energy consumption compared to traditional manufacturing processes, supporting environmentally conscious production.

7-4

Integration of Functions

Combine multiple parts into a single piece, simplifying assembly and reducing potential failure points, enhancing product reliability and durability.

8-4

Material Versatility

Supports various metal materials, allowing users to select the best option for their specific applications, from high-strength alloys to lightweight metals.

9-2

Enhanced Collaboration

Foster efficient teamwork between designers and engineers, allowing for quick adjustments and seamless modifications based on feedback.

MATERIALS and applications

Stainless Steel

Additive manufacturing extensively utilizes steel, a robust and long-lasting metal ideal for creating durable components. Known for its exceptional wear resistance, steel is perfect for metal parts that endure severe conditions and frequent usage. With a wide variety of steel alloys and grades, additive manufacturing can tailor solutions to meet specific application demands, making it a versatile material choice for a range of industries.

Refractory Alloys

Refractory metals are known for their high melting points, making them perfect for high-temperature applications in industries like aerospace and automotive. These metals are crucial for metal components exposed to extreme conditions, such as combustion chambers, nozzles, and re-entry vehicles, where they must maintain strength and integrity. Leveraging metal 3D printers or additive manufacturing, these metals can be precisely crafted to meet the demands of challenging environments.

Ferromagnetic materials

The Fe-Co-V alloy combines iron (Fe), cobalt (Co), and vanadium (V) to offer exceptional mechanical and magnetic properties, making it ideal for high-performance applications. With a composition of 49% Fe, 49% Co, and 2% V, this alloy is widely used in the aerospace industry for components like generators, electrical transformers, and other critical systems requiring superior strength and magnetism. Metal 3D printing technologies can be employed to manufacture precision parts from Fe-Co-V alloys for demanding industrial applications.

Titanium

Ti64, a titanium alloy, is highly valued for its exceptional strength-to-weight ratio, corrosion resistance, and biocompatibility. Widely used in aerospace and medical implants, Ti64 is ideal for producing precise parts with smooth surface finishes. This alloy is perfect for applications where high performance and durability are critical, making it a popular choice for metal 3D printing in industries requiring precision and reliability.

Inconel

Inconel 625 and 718 are nickel-based super alloys with exceptional mechanical properties, corrosion resistance, and biocompatibility, making them popular in aerospace, oil and gas, chemical processing, and medical industries.

Cobalt Chrome

CoCr, or Cobalt Chrome, is a highly versatile alloy with exceptional strength, durability, and corrosion resistance. It is a preferred choice in various industries, including medical and dental devices, aerospace, and industrial applications.

Aluminum

Additive manufacturing applications benefit from aluminum’s lightweight nature, as well as its robust strength and corrosion resistance. The material’s malleability allows for the creation of intricate shapes with ease, while its superior thermal conductivity ensures rapid and uniform heating of components. Overall, aluminum is an excellent option for additive manufacturing purposes.

Tungsten

Tungsten composites are used in industries ranging from aerospace, automotive, nuclear, defense, medical to leisure.

Examples of applications are: rocket engine nozzles, weapon heads (to penetrate hard surfaces), turbine blades for aircraft (heat-resistant), and smaller tools such as saw blades, drill bits, bearings, pistons, and welding equipment. The medical industry uses pure tungsten for MRI scanning, collimators and radiation shielding.

Nickel–titanium based alloy

Advanced 3D printing techniques, such as selective laser melting (SLM), enable the production of complex, patient-specific implants using Shape Memory Alloys (SMAs). Materials like NiTi osteosynthesis alloys are ideal for creating high-performance implants used in minimally invasive surgeries, particularly in oral and maxillofacial surgery. With the precision of SLM 3D printing, these implants can be custom-designed to meet the unique needs of each patient, offering optimal outcomes in surgical procedures.

Magnesium

Magnesium alloys are a promising new class of degradable biomaterials that have a similar stiffness to bone, which minimizes the harmful effects of stress shielding. Use of biodegradable magnesium implants eliminates the need for a second surgery for repair or removal.

Copper AO Metal

The successful results of printing Pure Copper with a blue laser and setup parameter for common alloys.

AO-Metal-3D-Printed-Part-86
AO-Metal-3D-Printed-Part-17
AO-Metal-3D-Printed-Part-65
AO-Metal-3D-Printed-Part-35
AO-Metal-3D-Printed-Part-48
AO-Metal-3D-Printed-Part-98
AO-Metal-3D-Printed-Part-95
AO-Metal-3D-Printed-Part-60

Combo solution for the faster R&D workflow:

Ultrasonic metal atomizer & A50 LPBF 3D printer

ATO LAB Plus is a unique compact machine for metal powders production using the latest ultrasonic atomization technology. A100 Metal is a compact desktop LPBF 3D Printer for metal parts production. Powder ready to use in printer.

Speeding up new alloys development and process parametrization. Internal developments in the laboratory and for teaching students. Full production cycle from in-house powder production to 3D printing of the finished product.

+CAMSIZER X2

The CAMSIZER X2 is a powerful, extremely versatile particle size and shape analyzer with a wide measuring range that combines state-of-the-art camera technology with flexible dispersion options. Based on the principle of Dynamic Image Analysis (ISO 13322-2), the CAMSIZER X2 provides precise particle size and shape information of powders, granules, and suspensions in a measuring range from 0.8 μm to 8 mm. 

News_Additive-Plus-rnd-e1741090602775

The post A50 Metal 3D Printer – High Precision & Durability appeared first on Dev.

]]> A30 Metal 3D Printer – High Precision & Durability https://dev.additiveplus.com/product/a30-metal-3d-printer/ Fri, 20 Sep 2024 08:51:11 +0000 https://dev.additiveplus.com/?post_type=product&p=55131 A compact LPBF system with one 200-watt laser for small series metal production.

The post A30 Metal 3D Printer – High Precision & Durability appeared first on Dev.

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The price is for the model with a 200 W laser.
A model with a 300 W laser is optionally available.

Introducing the A30 Metal 3D Printer: Compact, High-Precision Metal Printing

Ideal solution for R&D lab issues and education.

The A30 Metal 3D Printer is a 3D printer that prints metal for sale, offering a compact build envelope perfect for labs and education. This laser metal printer delivers high-precision metal 3D printing with a range of metallic 3D printer options, making it ideal for complex forms, designs, and small batches of metal parts.

Whether you’re in R&D or education, the A30 Metal 3D Printer is a versatile metal printer 3D solution that fits through any door and works with conventional elevators, offering an affordable 3D aluminum printer for precision manufacturing. It’s an indispensable tool in settings where collaboration and innovation thrive, offering a number 1 metal icon 3D solution for 3D printers for metal applications.

Perfect for creating unique products, the A30 Metal 3D Printer is built to accommodate large metal 3D printer needs while remaining accessible and reliable.

The first desktop model in the product line

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A30 Metal 3d Printer System Advantages

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High-Precision Laser for Detailed Prints

Equipped with a 200W fiber laser, it delivers exceptional precision, ideal for creating small, intricate parts with fine details.

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Quick Material Changes

Switch between metal powders in under an hour, minimizing downtime and ensuring uninterrupted workflows.

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Energy-Efficient Performance

With an energy-efficient design consuming just 2.5 kW, this printer delivers powerful results while reducing energy costs.

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Open Material System for Flexibility

Work with a wide range of metal powders, including aluminum, titanium, and stainless steel, giving you the freedom to choose your materials.

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Outstanding Surface Quality

Achieve professional-grade surface finishes right out of the printer, reducing the need for extensive post-processing.

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Perfect for Prototyping and Small-Scale Production

Effortlessly handles complex designs and geometries, making it ideal for both prototyping and small-batch production.

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Simple Setup and Operation

AO Metal’s user-friendly design allows for quick setup and smooth operation, letting you focus on your work instead of troubleshooting.

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Versatile Build Volume

The Ø30 x 60 mm build size is perfect for creating a variety of small-scale applications, from functional prototypes to intricate designs like gyroids or jewelry.

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Low Maintenance Requirements

Durable and reliable, this printer is designed for minimal maintenance, keeping operational costs and downtime low.

MATERIALS and applications

Stainless Steel

Additive manufacturing widely uses steel 3D printers for metal, a robust and long-lasting metal ideal for creating durable parts. Steel offers outstanding wear resistance, making it perfect for components that endure severe conditions and frequent usage. Available in various grades and alloys, steel is a versatile material used in metal 3D printing to cater to specific application demands across industries. Whether for 3D print metal applications or 3D printer that prints metal, steel is an essential material for metal printers and metallic 3D printer solutions.

Ferromagnetic materials

The Fe-Co-V alloy offers essential mechanical and magnetic properties due to its chemical structure, consisting of Fe (49%), Cobalt (49%), and Vanadium (2%). Used in industries like aerospace, Fe-Co-V alloys are key materials for components such as generators and electrical transformers. This alloy’s durability and precision make it perfect for metal 3D printing with metallic 3D printers, delivering high-performance parts with superior strength. The 3D printer that prints metal ensures efficient production of 3D print metal parts, catering to advanced manufacturing needs in the aerospace sector and beyond.

Titanium

Ti64 is a titanium alloy known for its high strength-to-weight ratio, corrosion resistance, and biocompatibility. Widely used in aerospace and medical implants, Ti64 is ideal for metal 3D printing applications, enabling the production of precise parts with smooth surface finishes. Its properties make it a top choice for 3D printers for metal, offering durable and lightweight components. Whether used in metallic 3D printers or 3D print metal applications, Ti64 ensures superior performance in metal 3D printing across aerospace and medical industries.

Inconel

Inconel 625 and Inconel 718 are nickel-based super alloys known for their exceptional mechanical properties, corrosion resistance, and biocompatibility. These alloys are widely used in metal 3D printing for aerospace, oil and gas, chemical processing, and medical industries. Their outstanding performance makes them ideal for 3D printers for metal, enabling the creation of high-performance parts. Whether in metallic 3D printers or 3D print metal applications, Inconel 625 and 718 offer durable, corrosion-resistant solutions for demanding industrial applications.

Cobalt Chrome

CoCr, or Cobalt Chrome, is a highly versatile alloy known for its exceptional strength, durability, and corrosion resistance. This alloy is a preferred choice for metal 3D printing in industries such as medical and dental devices, aerospace, and industrial applications. With its superior mechanical properties, CoCr is ideal for use in metallic 3D printers and 3D printers for metal, providing reliable solutions for 3D print metal applications in demanding sectors.

Aluminum

Additive manufacturing applications benefit from aluminum’s lightweight nature, robust strength, and corrosion resistance. This material’s malleability makes it ideal for creating intricate shapes with ease, while its superior thermal conductivity ensures rapid and uniform heating of components. As a result, aluminum is a top choice for metal 3D printing, enabling precise, high-performance parts in metallic 3D printers. Whether used in 3D print metal applications or 3D printers for metal, aluminum’s versatility and efficiency make it an excellent option for metal 3D printing in a range of industries.

Tungsten

Tungsten composites are used in industries ranging from aerospace, automotive, nuclear, defense, medical to leisure.

Examples of applications are: rocket engine nozzles, weapon heads (to penetrate hard surfaces), turbine blades for aircraft (heat-resistant), and smaller tools such as saw blades, drill bits, bearings, pistons and welding equipment. The medical industry uses pure tungsten for MRI scanning, collimators and radiation shielding.

Nickel–titanium based alloy

Advanced techniques in 3D printing using the selective laser-melting (SLM) process enable the manufacturing of complex, patient-specific implants from SMAs. Osteosynthesis materials made of NiTi are ideal for minimally invasive surgical approaches, particularly in oral and maxillofacial surgery. This cutting-edge metal 3D printing technology allows for the precise creation of custom implants, enhancing surgical outcomes and offering more efficient solutions in medical applications. 3D printers for metal and metallic 3D printers ensure the high-quality production of these specialized components for advanced healthcare procedures.

Magnesium

Magnesium alloys are a promising new class of degradable biomaterials, offering a stiffness similar to bone that minimizes the harmful effects of stress shielding. Used in metal 3D printing, biodegradable magnesium implants eliminate the need for a second surgery for repair or removal. These alloys are ideal for 3D printers for metal, enabling the production of custom implants with high precision. With their biocompatibility and lightweight nature, metallic 3D printers provide an excellent solution for creating 3D print metal parts, particularly in medical applications where metal 3D printing is essential for creating patient-specific devices.

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Combo solution for the faster R&D workflow:

Ultrasonic metal atomizer & A30 LPBF 3D printer.

ATO LAB Plus is a unique compact machine for metal powders production using the latest ultrasonic atomization technology.

A30 Metal is a compact desktop LPBF 3D Printer for metal parts production.
Speeding up new alloys development and process parametrization.
Internal developments in the laboratory and for teaching students.
Full production cycle from in-house powder production to 3D printing of the finished product.

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+CAMSIZER x2

The CAMSIZER X2 is a powerful, extremely versatile particle size and shape analyzer with a wide measuring range that combines state-of-the-art camera technology with flexible dispersion options. Based on the principle of Dynamic Image Analysis (ISO 13322-2), the CAMSIZER X2 provides precise particle size and shape information of powders, granules, and suspensions in a measuring range from 0.8 μm to 8 mm. 

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]]> Farsoon FS350M-4 https://dev.additiveplus.com/product/farsoon-fs350m-copy/ Sun, 18 Aug 2024 15:08:17 +0000 https://dev.additiveplus.com/?post_type=product&p=52505

Highly Productive Metal PBF System for Economy Serial Additive Manufacturing.

 

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Highly Productive FS350M-4 System. Featuring an expanded build cylinder of 433×358×400mm and quad 500-watt lasers configuration, the FS350M-4 is capable of producing large metal parts from a wide range of powder materials. The FS350M-4 is ideal for medium to high volume series production of metal parts from a variety of industries such as molds, tooling, automotive and aerospace. The current material capability of powder materials including aluminum, titanium, maraging steels and specialized grades of stainless steels.

 

Discover FS350M-4 System

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  • 1-Powder Supply Tank

  • The integrated powder supply tank can be easily connected with a powder delivery unit offering a fully sealed material delivery operation under an inert atmosphere without disturbing the build process.

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  • 2-Glove Box

  • The fully sealed glove boxes are located in front of the FS350M-4 system allows convenient and safe breakout operation when the build is completed.

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  • 3-Integrated Filtration System

  • The FS350M-4 is equipped with an integrated, advanced 3-stage reactive material capable recirculating filter module, featured a powerful back-flush function to ensure longer filter life which helps reduce the cost of the filter changes, in addition a permanent filter solution will also be available in the near future further enhancing machine uptime and ease of operations.

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  • 4-Shared Metal Container

  • A shared material container is used during loading, unloading and the sieving procedures offering more convenient powder-handling and transportation between the stations.

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  • 5-Sieving Unit

  • The powder sieving unit features a vibration screen offering efficient sieving of recycled metal powder from the material containers to filter out the large particles. The metal powder collected in the refreshed powder container can be re-used for powder supply.

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  • 6-Powder Delivery Unit

  • The FS350M-4 is featured with a high-efficiency top-feed powder system. Once the powder level in the container runs low, the equipped sensor will release a message for refill. The powder refill unit can be easily docked, enabling quick refill of the material without disturbing the build process. The material supply volume can be precisely controlled by the sensor as well.

 

 

Farsoon FS350M-4 System Advantages

 

 

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Highly productive

Quad 500-watt lasers

 

 

Versatile build envelope

of 17.1 × 14.1 × 15.7 in 433 × 358 × 400 mm

 

Best

cost-to-performance

 

Compact + Ease of use


The FS350M 4 features a machine footprint of 6 sqm with an integrated Filtration System. In an additive factory setting, FS35QM-4 enables high density layout to achieve maximum throughput per floor area allowing for more efficient additive production layout. The FS350M 4 is also featured with a high-efficiency top-feed powder system. Once the powder level in the container runs low, the equipped sensor will release a message for refill. The powder refill unit can be easily docked, enabling quick refill of the material without disturbing the build process.

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Efficiency + Quality

 

Equipped with advanced multMaser scanning strategy and calibration algorithms, the FS350M- 4 offers optimal build efficiency, and uniformed part performance throughout the build area.
Thanks to the latest process parameters development including variable layer thickness, adaptive scanning strategies for infill and detail, the FS350M-4 is able achieve improved productivity along with excellent part quality.

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Reduced Cost Per Part


The new FS350M-4 is a high-value proposition metal system includes many design features to reduce the manufacturing cost. The FS350M-4 features a highly efficient inert gas system offering fast purge process and low inert gas consumption. The FS350M-4 is equipped with an integrated, advanced 3-stage filter module, featured a powerful back-flush function to ensure longer filter life which helps reduce the cost of the filter changes, in addition a permanent filter solution will also be available in the near future further enhancing machine uptime and ease of operations.

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Industrial Applications with FS350M-4

 

Serving in multiple serial production customers’ sites for nearly 2 years, the FS350M-4 is a proven cost-performance solution before it introduced to the global market. Farsoon’s openness to truly co-innovate with industry customers brings many new advanced features boosting higher productivity with FS350M-4, including highly variable layer-thickness, adaptive scanning strategies for infill and detail, and many more, for significantly improved production yield in its peer.

 

Shoe Mold

 

Machine: FS350M-4
Material: 316L
Size: 290 x 140 x 31 (H) mm each
Layer thickness: 0.03 mm
Build Time: 24 Hours for one pair

 

Thanks to the latest process parameters development, the FS350M-4 is able achieve improved productivity along with excellent shoe mold quality. Take for example a shoe mold application, the FS350M-4 platform is capable of producing over 95% of all shoe sizes of one pair of shoe molds in a single build, with 60% higher build volume rates compared to other metal LPBF systems in its class.

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FS350M-4 Technical Data

Technical DataFS350M-4
External Dimensions （L×W×H）3260×1850×2300 mm (128.3×72.8×90.6 in)
Build Cylinder Size1（L×W×H）433×358×400 mm ( 17.1×14.1×15.7 in ) (Height incl. build plate)
Net WeightApprox. 3300kg ( 7275.3 lb )
Laser TypeQuad Lasers, 4×500W
ScannerF theta lenses
Scanning SpeedMax. 10 m/s ( 32.8 ft/s )

1 The functional build volume depends on the parts/materials.

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]]> Farsoon FS121M https://dev.additiveplus.com/product/farsoon-technologies-fs121m/ Fri, 16 Sep 2022 04:03:43 +0000 https://dev.additiveplus.com/?post_type=product&p=17569 Accessible + Compact + Robust Industrial Metal 3D Printer.

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Introducing FS121M System. Farsoon FS121M is a robust yet accessible metal laser melting system designated to address quality, cost-efficiency, and operational ease. FS121M is offered with robust 500 or 300-watt fiber laser to suit a wide range of application from dental, medical to material development. Optimized for productivity targeting dental industry, the FS121M-E configuration has been a powerful manufacturing tool offering high value-proposition.

 

Discover FS121M System

 

121M-workflow

1-Operation Access + Glove Box

2-Filtration System 

3-Sieveing Unit

 

The operation access located in the front of the build chamber offers ease of observation and de-powdering when the build is finished. Optional glove box is available for user to operate with reactive materials ensuring a clean and safe breakout process.

 

The Recirculating Filter System offers efficient filtering of the smoke dust generated in the build chamber during the sintering process. Optional reactive material capable filter system is also available for application needs.

 

The powder sieving unit features a vibration screen offering efficient sieving of recycled metal powder from the material containers to filter out the large particles. The metal powder collected in the refreshed powder container can be re-used for powder supply.

 

 

Farsoon FS121M System Advantages

 

 

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Robust

500 or 300-watt fiber laser

 

 

 

Versatile build envelope 

of 4.7 x 4.7 x 3.9 in / 120 x 120 x 100 mm

 

 

 Fine laser spot size

boost excellent part surface quality

 

Flexible Solution


The FS121M is an incredibly flexible system allowing the user to select between multiple spot sizes and recoating blades, this combined with a small footprint and reduced need for ancillary equipment allows the FS121M to match customer workspace, material and application requirements.

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Price-performance


The FS121M features a 30QW or 500W Yb־fiber laser and a fully digital scanning system. These features along with a fine spot size allows for the creation of very detail and complex parts. Farsoon is dedicated to high quality utilizing premium parts for all key components and incorporates the latest safety systems with inert gas supply and over-sized protective filter systems all at a price that is accessible for any business.

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Open Platform


Farsoon is the only laser sintering system producer that allows for complete freedom of operation of its machines. This means that machine parameters and powder choice are unlocked for the user allowing for previously* impossible levels of freedom and flexibility when it comes to MLS production.

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Industrial Applications with FS121M

 

The FS121M is an accessible small frame system allowing the user to select between multiple spot sizes and recoating blades, this combined with a small footprint and reduced need for ancillary equipment allows the FS121M to match customer workspace, material and application requirements. The FS121M is ideal for a wide range of applications from rapid prototyping, low volume production, material development to institution research.

Dental Crown

 

Machine: FS121M
Industry: Denture
Material: CoCrMoW
Build time: 3 hours

 

Addressing a series of challenges in the traditional dental industry such as increasing labor cost, shorter lead time, and production yield, Upcera Dental adopted multiple FS121M systems for transforming into digital manufacturing. Farsoon’s advanced metal 3D printing is able to produce parts with excellent density, eliminating surface or structural defects which are often found in traditional casting process. The fully digital workflow from scanning, modeling to direct-manufacturing enables high efficiency and precise positioning for a greatly improved patient experience.

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Hip Trabecular Implant

 

Machine: FS121M
Material: Tantalum
High relative density of the part: 99.3%

 

This Implant is a customized device for repairing the trabecular bone at the hip joint. The standard implant device are regular solid-surface structured with low fatigue tolerance; which is not suited for patient’s condition. Thanks to Farsoon metal additive technology, surgeons are able to fully customize porous structure that tailored-made for diagnosis, which features a design porosity of 68-75% and aperture diameter 250-500um. The implant is produced with optimal performance, high size accuracy to ensure the best fit for application and fast recovery.

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Radiator Housing

 

Machine: FS121M
Material: Tungsten
Pore size: 0.5-1.5 mm
Build Time: 4 Hours

 

This radiator Housing is developed to prevent deformation of the copper material during high temperature operations, thus extending life span of the chip radiator. Tungsten is selected for this application for high strength under extreme temperature; but it is also a challenging material to be proceed by laser sintering technology. Farsoon metal 3D printing can achieve a high part density, advanced porous structure without the need to be further processed.

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FS121M Technical Data

Technical DataFS121M
External Dimensions （L×W×H）780×1000×1700 mm ( 30.7×39.4×66.9 in )
Build Cylinder Size1（L×W×H）120×120×100 mm ( 4.7×4.7×3.9 in ) (Height incl. build plate)
Net WeightApprox.700 kg ( 1543.2 lb )
Laser TypeFiber laser, 500W
ScannerF theta lenses
Scanning SpeedMax. 10 m/s (32.8 ft/s)
  
Technical DataFS121M-E
External Dimensions （L×W×H）780×1000×1700 mm ( 30.7×39.4×66.9 in )
Build Cylinder Size1（L×W×H）120×120×100 mm ( 4.7×4.7×3.9 in ) (Height incl. build plate)
Net WeightApprox.700 kg ( 1543.2 lb )
Laser TypeFiber laser, 300W
ScannerF theta lenses
Scanning SpeedMax. 10 m/s (32.8 ft/s)

1 The functional build volume depends on the parts/materials

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]]> Farsoon FS200M-2 https://dev.additiveplus.com/product/farsoon-technologies-fs200m-2/ Fri, 16 Sep 2022 03:53:57 +0000 https://dev.additiveplus.com/?post_type=product&p=17554 A medium-sized LPBF system with dual 500-watt lasers ideal for medium to high series metal production.

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Introducing FS200M-2 System. As a new addition to our medium-sized metal LPBF portfolio, the FS200M-2 is equipped with a versatile build volume of 425 x 230 x 300 mm and powerful dual 500-watt laser configuration. The FS200M-2 is ideal for medium to high volume metal series production and prototypes with fast manufacturing turn-overs rates, versatility, and impressive ROI.

 

Discover FS200M-2 System

FS200M-workflow

1-Glove Box

2-Integrated Filtration System

3-Powder Refill Unit

4-Sieving Unit


The integrated, fully sealed glove box located in front of the FS200M-2 system allows convenient and safe breakout operation when the build is completed. It offers quick and easy in-chamber powder removal operation without the user needing to come in contact with the material.






The reactive material capable Recirculating Filter System offers efficient filtering of the smoke dust generated in the build chamber during the sintering process. Its advanced capability allows for long-lasting operation hours which help reduce the cost of filter changes.






The FS200M-2 is featured with a high-efficiency top-feed powder system. Once the powder level in the container runs low, the equipped sensor will release a message for refill. The powder refill unit can be easily docked, enabling quick refill of the material without disturbing the build process. The material supply volume can be precisely controlled by the sensor as well.


 

The powder sieving unit features a vibration screen offering efficient sieving of recycled metal powder from the material containers to filter out the large particles. The metal powder collected in the refreshed powder container can be re-used for powder supply.

 

 

 

 

Farsoon FS200M-2 System Advantages

 

 

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High production

speed with dual 500-watt lasers

 

Versatile build envelope

of 16.7 × 9.1 × 11.8 in / 425 × 230 × 300 mm

 

Fast

manufacturing turn-over rate

Series Production Ready


Featured with a versatile rectangular build envelope of 425x230x300mm and two powerful 500-Watt fiber lasers, the FS200M-2 is created to meet the highest manufacturing standards for series production in molds & tooling, automotive and many other industries; addressing customer s pain points such as productivity, cosbperformance and ease of use.

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Quality + Efficiency


With the combination of advanced duaMaser scanning strategies, industrydeading communication speeds, robust recoater design, the FS2Q0M-2 is able to achieve faster production speed while ensuring required surface quality. The high-efficiency top feed powder system and the convenient powder delivery unit offers great efficiency for material handling without disturbing the build process.

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Reduced Manufacturing Cost


Equipped with an integrated, two*stage filter module, the FS200M-2 is suited for longer manufacturing operation and helps reducing the cost of the filter changes. The compact machine design of 3.48 square meters footprint enables denser, flexible factory layout for maximum throughput yield per floor area for a true economical production cost.

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Industrial Applications with FS200M-2

 

Farsoon’s FS200M-2 is a high-value proposition metal system in pursuit of productivity, cost-efficiency and ease of use for a wide range of industrial applications. The rectangular build chamber is well suited for fabrication of large parts which favor one axis, such as applications in aerospace, automotive and tooling.

Shoe Mold

 

Machine: FS200M-2
Material: Aluminum
Size: 332 x 138 x 66 (H) mm each
Build Time: 17 Hours

 

Targeting a series of challenges in traditional shoe sole manufacturing including frequent design updates, low volume customization, and complexity of the pattern, many shoe manufacturers has adopted 3D Printing technology for direct production of end-use shoe sole molds. Rapidly produced on Farsoon’s FS200M dual laser system in only 17 hours, the shoe sole mold has achieved significantly shorter lead time compared to traditional manufacturing. The as-printed part is able to achieve a high surface quality which only need minimum post-processing such as bead blasting before used for injection molding.

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Nozzle with Internal Cooling Channel

 

Machine: FS200M-2
Material: Inconel 718
Size: 72 x 67 x 136 (H) mm
Industry: Aviation

 

This fuel injection nozzle is a key component developed by a leading aviation industry cooperation. The manufacturing of this part is extremely challenging due to the complex internal geometries. Now with Farsoon additive technology, the engineers are able to achieve structural integration from 20 parts to only 1; and adopting many advanced designs such as optimized wall thickness and internal channels; During the functional test it shows a significant improvement in fuel efficiency and engine performance, which will eventually contribute to a longer nozzle life span.

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Automotive Heat Exchanger

 

Machine: FS200M-2
Material: Aluminum
Minimum wall thickness: 0.2 mm
Partner: SAPW

 

This heat exchanger for automotive featuring many complicated design elements including internal channels and thin wall structures in order to meet the required functionality. Compared to the traditional machining and welding method, the additive technology offers simplified manufacturing process boosts structural integration, improved life span, and faster design to market time.

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FS200M-2 Technical Data

Technical DataFS200M-2
External Dimensions （L×W×H）2320×1500×2000 mm ( 91.3×59.1×78.7 in )
Build Cylinder Size1（L×W×H）425×230×300 mm ( 16.7×9.1×11.8 in ) (Height incl. build plate)
Net WeightApprox. 2000 kg ( 4409.2 lb )
Laser TypeDual fiber lasers, 2×500W
ScannerF theta lenses
Scanning SpeedMax. 10 m/s ( 32.8 ft/s )

1 The functional build volume depends on the parts/materials

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