DED – Dev https://dev.additiveplus.com Mon, 28 Jul 2025 10:50:41 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.5 https://dev.additiveplus.com/wp-content/uploads/cropped-AdditivePlus-Logo-Vertical-Dark-32x32.png DED – Dev https://dev.additiveplus.com 32 32 shopengine_activated_templates a:1:{s:6:"single";a:1:{s:4:"lang";a:1:{s:2:"en";a:1:{i:7;a:3:{s:11:"template_id";i:53939;s:6:"status";b:1;s:11:"category_id";s:3:"912";}}}}} InssTek MX-Med https://dev.additiveplus.com/product/insstek-mx-med/ Mon, 27 Jan 2025 13:34:53 +0000 https://dev.additiveplus.com/?post_type=product&p=59733 Porous coating system.

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Introducing MX-Lab System. Alloy & Metallurgy Research DED machine. Metallurgical Research system, fabricating your New Alloys.

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  • Titanium porous structure application
  • Developed to apply for orthopedic implant surface coating
  • Used for artificial hip joint(FDA approved) & knee coating

Creating Innovative Solutions for Challenges in Medical Industries

  • Porous coating
  • Special Optic Module
  • Coating AM CAM 
  • 5-Axis Control

IDEAL POROSITY: Surface roughness ensured with porosity higher than 60% and ideal porosity(Pore size : 100~400um) that strengthens interfacial bonding between coating layer and substrate as well as biological fixation with bones.
SUPERIOR CUSTOMIZATION: Entirely customizable for cups, knees, shoulders, ankles and more as needed.
USER FRIENDLY INTERFACE: Simple coating procedure with easy step and easy controllable pore shape, thickness, roughness.
ECONOMICAL ADVANTAGE: Cost effective compared with the conventional method and rapid fabrication.
OPTIMIZED PRINTING HEAD: Minimized printing head to avoid the interference with the objects and optimized coating parameters.
COMPLEX PARTS PRODUCTION: Simultaneous 5-axis motion for porous coating.

dmt technology

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The most precise DED Technology.

DMT® is Direct Metal Tooling, developed by InssTek and categorized as Direct Energy Disposition(DED) technology according to ASTM standards. Using 2 vision cameras, DMT technology analyzes and controls the height of the meltpool in real-time.

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Artificial joint coating

InssTek’s MPC technology is able to coat pure titanium on various metals.
In case of artificial joint, Hip system is made with Ti-6AI-4V and knee systems are made with CoCr. InsTek successfully made Ti porous layer on both Ti-6AI-4V and CoCr products.

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Strong Interfacial Bonding between Coating & Base

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Stem Component Hip System

Base Material: Ti-6Al-4V Coating Material: Pure Ti

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Cup Component Hip System

Base Material: Ti-6Al-4V Coating Material: Pure Ti

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Tibial Component Knee System

Base Material: CoCr Coating Material: Pure Ti

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Femoral Component Knee System

Base Material: CoCr Coating Material: Pure Ti

Applicable Material for DMT

The table shows just the metals already printed with our technology so far. Almost every week a new metal is added to our experience.

Fe-based Alloys

P20, P21, H13, SS304L, SS316L, SS420, 2507

Ti-based Alloys

Ti(Grade 2), Ti6-Al-4V(Grade5, Grade23)

Ni-based Alloys

Inconel600, 625, 690, 713, 718, Hastelloy22, 276, Nimonic75, Invar36

Co-based Alloys

CoCr, Stellite6, Stellite21, Stellite25

Cu-based Alloys

Al-Bronze, Cu-Sn

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]]> InssTek MX-Fab https://dev.additiveplus.com/product/insstek-mx-fab/ Mon, 13 Jan 2025 10:05:45 +0000 https://dev.additiveplus.com/?post_type=product&p=59150 DED 3D Printer with DMT & 5-Axis system.

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  • All-in-one fabrication system
  • 5Axis system & DMT technology
  • Accurate & stable powder feeding supply
  • Efficient inert gas environment creation
  • Easy installation
  • Compact system & superior build volume

All-In-One Fabrication System

InssTek’s newly developed product, the MX-Fab, is representative system that can produce various field products in a short time with a wide working range. As it is called an all-in-one system, a laser, chiller, purifier, and vacuum pump are equipped in the system. And it is designed with an independent powder feeder to improve user convenience.

Technical-Data_MX-Fab_Ver1.2.pdf-image-007

dmt technology

dmt_tech-img01

The most precise DED Technology.

DMT® is Direct Metal Tooling, developed by InssTek and categorized as Direct Energy Disposition(DED) technology according to ASTM standards. Using 2 vision cameras, DMT technology analyzes and controls the height of the meltpool in real-time.

dmt_tech-img02_231212

Applicable Material for DMT

The table shows just the metals already printed with our technology so far. Almost every week a new metal is added to our experience.

Fe-based Alloys

P20, P21, H13, SS304L, SS316L, SS420, 2507

Ti-based Alloys

Ti(Grade 2), Ti6-Al-4V(Grade5, Grade23)

Ni-based Alloys

Inconel600, 625, 690, 713, 718, Hastelloy22, 276, Nimonic75, Invar36

Co-based Alloys

CoCr, Stellite6, Stellite21, Stellite25

Cu-based Alloys

Al-Bronze, Cu-Sn

Microstructure. fe-based Alloys. ss316l

Materials – SS316L Tensile Strength Yield Strength Elongation Hardness
InssTek(DMT®) 575 MPa 450 MPa 36% 182 Hv
The result is after printing without heat treatment applied.
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Microstructure. Ni-based Alloys Inconel625

Materials – Inconel625 Tensile Strength Yield Strength Elongation Hardness
InssTek(DMT®) 1013 MPa 670 MPa 32% 252 Hv
The result is after printing without heat treatment applied.
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Microstructure. Ti-based Alloys Ti-6Al-4V

Materials – Ti-6Al-4V Tensile Strength Yield Strength Elongation Hardness
InssTek(DMT®) 1141 MPa 1036 MPa 7% 38.5 Hv
The result is after printing without heat treatment applied.
dmt_tech-img08
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application

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KARI 3ton Rocket Nozzle

Full-scale fabrication for propulsion validation

  • Material: INCONEL625 (Outer) Al-Bronze (Inner)
  • Size: Diameter: 280mm /
  • Height: 257mm
  • Printing time: 300H
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KARI 3ton Rocket Nozzle Extension

Manufactured with C-103(Nb based Alloy) using DED 3D Printing

  • Material: C-103 (Niobium Alloy)
  • Size : Diameter: max 432mm, min 270mm / Height: 169mm
  • Printing time: 64 H
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Compressor Blade

Repairing for aircraft engine manufacture

  • It was required to restore damaged part of turbine blade with titanium material.
  • Before InssTek was involved in this project, the client contact other competitors, but failed.
  • Material: Ti-6AI-4V

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]]> InssTek MX-Lab https://dev.additiveplus.com/product/insstek-mx-lab/ Wed, 04 Dec 2024 10:19:35 +0000 https://dev.additiveplus.com/?post_type=product&p=58703 MX-Lab is a unique opportunity to enter the DED (Direct Energy Deposition) technology. It is a perfect choice for materials research.

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Introducing MX-Lab System. Alloy & Metallurgy Research DED machine. Metallurgical Research system, fabricating your New Alloys.

new_lab_img01
  • Simple system for easy entrance of DED
  • Focus on powder metallurgy research
  • 3Axis system & DMT Technology
  • Accurate & Stable CVM Powder Feeding system applied (built-in)
  • Hexa-Feeding system for multi materials
  • LFM-1 technology applied (built-in)

Compact System for Easy Installation

 

  • CVM Powder Feeding System
  • Cartridge Type Optics
  • Laser Generator
  • E-Box
  • Stage
  • Pannel

DED & Material Research Machine

The state-of-the-art MX-Lab, designed specifically for those who seek to innovate and discover.

Entry-Level Direct Energy Deposition (DED) System  

  • Empower Your Research: Our basic DED (Direct Energy Deposition) machine provides an affordable entry point into advanced additive manufacturing.
  • Precision Engineering: Featuring a 3-Axis system paired with DMT® Technology, this machine delivers exceptional accuracy and control.
  • Superior Quality: Equipped with a high-quality fiber laser system, ensuring reliable and consistent results.

Tailored for Innovative Research  

  • Dedicated to Discovery: The MX-Lab is specialized for material research and prototyping, allowing you to push the boundaries of what’s possible in your field.
  • Innovate New Alloys: Dive into the development of new materials, with capabilities to create and test unique alloy compositions.
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Advanced Powder Feeding: With six precision powder feeders offering meticulous feeding rate control, your research can achieve unprecedented levels of accuracy.

Exceptional User Experience  

  • Intuitive Control Interface: Navigate your projects with ease using our user-friendly touch screen control, designed for both seasoned experts and those new to additive manufacturing.
  • Multi-Material Management: Seamlessly work with diverse materials in your research, adapting to your unique project needs.

dmt technology

dmt_tech-img01

The most precise DED Technology.

DMT® is Direct Metal Tooling, developed by InssTek and categorized as Direct Energy Disposition(DED) technology according to ASTM standards. Using 2 vision cameras, DMT technology analyzes and controls the height of the meltpool in real-time.

dmt_tech-img02_231212

MX-Lab Function

Built-in feeder

CVM (Clogged Vibration Method) system is a new type of powder feeding system. It has impressively stable powder feed rate, semi-permanent life time and broad feeding rate range. It can feed the titanium powder from 0.03g/min to 2.0g/min with no hardware change. Also this system is applicable with gravity powder supply method and direct powder supply method with gas in DED process.

mx-lab-1

Auto Z

Automatically adjusts the distance between sample and nozzle to WOP(9mm) layer by layer during deposition.

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Laser Control

Sets the appropriate laser power for the material at the desired location based on NC-Code when producing a multi material sample.

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Applicable Material for DMT

The table shows just the metals already printed with our technology so far. Almost every week a new metal is added to our experience.

Fe-based Alloys

P20, P21, H13, SS304L, SS316L, SS420, 2507

Ti-based Alloys

Ti(Grade 2), Ti6-Al-4V(Grade5, Grade23)

Ni-based Alloys

Inconel600, 625, 690, 713, 718, Hastelloy22, 276, Nimonic75, Invar36

Co-based Alloys

CoCr, Stellite6, Stellite21, Stellite25

Cu-based Alloys

Al-Bronze, Cu-Sn

Microstructure. fe-based Alloys. ss316l

Materials – SS316L Tensile Strength Yield Strength Elongation Hardness
InssTek(DMT®) 575 MPa 450 MPa 36% 182 Hv
The result is after printing without heat treatment applied.
dmt_tech-img04
dmt_tech-img05

Microstructure. Ni-based Alloys Inconel625

Materials – Inconel625 Tensile Strength Yield Strength Elongation Hardness
InssTek(DMT®) 1013 MPa 670 MPa 32% 252 Hv
The result is after printing without heat treatment applied.
dmt_tech-img06
dmt_tech-img07

Microstructure. Ti-based Alloys Ti-6Al-4V

Materials – Ti-6Al-4V Tensile Strength Yield Strength Elongation Hardness
InssTek(DMT®) 1141 MPa 1036 MPa 7% 38.5 Hv
The result is after printing without heat treatment applied.
dmt_tech-img08
dmt_tech-img09

application

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Gas Turbine Blade

Simultaneous 5-Axis printing

  • Mechanical part for high temperature environment.
  • It made with titanium material and manufactured
  • With 5-Axis DED technique.
  • Material: Ti-6AI-4V
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MIIT Disc

Manufactured using three different metal alloys

  • Hollow Structure
    Fully closed hollow structure
  • Overhang Structure
    Printed without support, by DMT® 5-Axis Motion
  • Multi Materials
    Complete part printed with multiple metal alloys in a single process (Printing duration : 75 hours)
    Material : AI-Bronze, Stellite21, P21
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Automotive Mold (Corossion)

Corossion-resistant material

  • 30% life cycle enhancement by printing
  • Corrosion-resistant material on normal material substrate
  • Cost reduction by depositing alloys to the right place where functional properties are required
  • Able to apply for a new concept product development
  • Functionally gradient materials that enables to have high density and excellent mechanical properties
  • Coating materials : Hastelloy C-22

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