Composite Tooling – Dev https://dev.additiveplus.com Wed, 08 Oct 2025 10:56:11 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.5 https://dev.additiveplus.com/wp-content/uploads/cropped-AdditivePlus-Logo-Vertical-Dark-32x32.png Composite Tooling – Dev https://dev.additiveplus.com 32 32 shopengine_activated_templates a:1:{s:6:"single";a:1:{s:4:"lang";a:1:{s:2:"en";a:1:{i:7;a:3:{s:11:"template_id";i:53939;s:6:"status";b:1;s:11:"category_id";s:3:"912";}}}}} Heron AM HF https://dev.additiveplus.com/product/heron-am-hf/ Wed, 20 Nov 2024 21:00:07 +0000 https://dev.additiveplus.com/?post_type=product&p=58300 Print big, print better with Heron AM, the integrated platform that will drive you to the next manufacturing revolution

The post Heron AM HF appeared first on Dev.

]]>

Features

Extruders

Extruder High Flow - HF

Robotic Arms

Software

Printing Beds

The printing bed is key to successfully print parts. Caracol has developed several models to fit all needs, customizable in terms of size.
The aluminum frame structure with interchangeable top panels, is a convenient and flexible set up. With a simple brim or raft it ensures stability throughout the job. With the simple stainless-steel bed, high rigidity and planarity, anti-corrosion, and durability are guaranteed.
The patented automatic bed for unmanned part clamping and unloading was designed by Caracol to guarantee automated production with great part stability. The aluminum slats structure allows mechanical gripping of the first layer. Rotating at the end of each cycle and releasing the printed part autonomously, this printing bed is ideal for continuous production.

The post Heron AM HF appeared first on Dev.

]]>
Farsoon FS350M-4 https://dev.additiveplus.com/product/farsoon-fs350m-copy/ Sun, 18 Aug 2024 15:08:17 +0000 https://dev.additiveplus.com/?post_type=product&p=52505

Highly Productive Metal PBF System for Economy Serial Additive Manufacturing.

 

The post Farsoon FS350M-4 appeared first on Dev.

]]>

Highly Productive FS350M-4 System. Featuring an expanded build cylinder of 433×358×400mm and quad 500-watt lasers configuration, the FS350M-4 is capable of producing large metal parts from a wide range of powder materials. The FS350M-4 is ideal for medium to high volume series production of metal parts from a variety of industries such as molds, tooling, automotive and aerospace. The current material capability of powder materials including aluminum, titanium, maraging steels and specialized grades of stainless steels.

 

Discover FS350M-4 System

-2
  •  
  • 1-Powder Supply Tank
  • The integrated powder supply tank can be easily connected with a powder delivery unit offering a fully sealed material delivery operation under an inert atmosphere without disturbing the build process.

  •  
  • 2-Glove Box
  • The fully sealed glove boxes are located in front of the FS350M-4 system allows convenient and safe breakout operation when the build is completed.

  •  
  • 3-Integrated Filtration System
  • The FS350M-4 is equipped with an integrated, advanced 3-stage reactive material capable recirculating filter module, featured a powerful back-flush function to ensure longer filter life which helps reduce the cost of the filter changes, in addition a permanent filter solution will also be available in the near future further enhancing machine uptime and ease of operations.

  •  
  • 4-Shared Metal Container
  • A shared material container is used during loading, unloading and the sieving procedures offering more convenient powder-handling and transportation between the stations.

  •  
  • 5-Sieving Unit
  • The powder sieving unit features a vibration screen offering efficient sieving of recycled metal powder from the material containers to filter out the large particles. The metal powder collected in the refreshed powder container can be re-used for powder supply.

  •  
  • 6-Powder Delivery Unit
  • The FS350M-4 is featured with a high-efficiency top-feed powder system. Once the powder level in the container runs low, the equipped sensor will release a message for refill. The powder refill unit can be easily docked, enabling quick refill of the material without disturbing the build process. The material supply volume can be precisely controlled by the sensor as well.

 

 

Farsoon FS350M-4 System Advantages

 

 

-без-названия-6
4-4
3-2

 

Highly productive

Quad 500-watt lasers

 

 

Versatile build envelope

of 17.1 × 14.1 × 15.7 in 433 × 358 × 400 mm

 

Best

cost-to-performance

 

Compact + Ease of use


The FS350M 4 features a machine footprint of 6 sqm with an integrated Filtration System. In an additive factory setting, FS35QM-4 enables high density layout to achieve maximum throughput per floor area allowing for more efficient additive production layout. The FS350M 4 is also featured with a high-efficiency top-feed powder system. Once the powder level in the container runs low, the equipped sensor will release a message for refill. The powder refill unit can be easily docked, enabling quick refill of the material without disturbing the build process.

Compact_operational-ease

Efficiency + Quality

 

Equipped with advanced multMaser scanning strategy and calibration algorithms, the FS350M- 4 offers optimal build efficiency, and uniformed part performance throughout the build area.
Thanks to the latest process parameters development including variable layer thickness, adaptive scanning strategies for infill and detail, the FS350M-4 is able achieve improved productivity along with excellent part quality.

Qualityefficiency

Reduced Cost Per Part


The new FS350M-4 is a high-value proposition metal system includes many design features to reduce the manufacturing cost. The FS350M-4 features a highly efficient inert gas system offering fast purge process and low inert gas consumption. The FS350M-4 is equipped with an integrated, advanced 3-stage filter module, featured a powerful back-flush function to ensure longer filter life which helps reduce the cost of the filter changes, in addition a permanent filter solution will also be available in the near future further enhancing machine uptime and ease of operations.

Reduced-cost-per-part

 

Industrial Applications with FS350M-4

 

Serving in multiple serial production customers’ sites for nearly 2 years, the FS350M-4 is a proven cost-performance solution before it introduced to the global market. Farsoon’s openness to truly co-innovate with industry customers brings many new advanced features boosting higher productivity with FS350M-4, including highly variable layer-thickness, adaptive scanning strategies for infill and detail, and many more, for significantly improved production yield in its peer.

 

Shoe Mold

 

Machine: FS350M-4
Material: 316L
Size: 290 x 140 x 31 (H) mm each
Layer thickness: 0.03 mm
Build Time: 24 Hours for one pair

 

Thanks to the latest process parameters development, the FS350M-4 is able achieve improved productivity along with excellent shoe mold quality. Take for example a shoe mold application, the FS350M-4 platform is capable of producing over 95% of all shoe sizes of one pair of shoe molds in a single build, with 60% higher build volume rates compared to other metal LPBF systems in its class.

shoe-mold

FS350M-4 Technical Data

Technical DataFS350M-4
External Dimensions (L×W×H)3260×1850×2300 mm (128.3×72.8×90.6 in)
Build Cylinder Size1(L×W×H)433×358×400 mm ( 17.1×14.1×15.7 in ) (Height incl. build plate)
Net WeightApprox. 3300kg ( 7275.3 lb )
Laser TypeQuad Lasers, 4×500W
ScannerF theta lenses
Scanning SpeedMax. 10 m/s ( 32.8 ft/s )

1 The functional build volume depends on the parts/materials.

The post Farsoon FS350M-4 appeared first on Dev.

]]>
C101 HYBRID https://dev.additiveplus.com/product/c101-hybrid/ Wed, 07 Aug 2024 17:30:52 +0000 https://dev.additiveplus.com/?post_type=product&p=51539 The 3D printer to develop & prototype then scale up on the C3601 HYBRID.

The post C101 HYBRID appeared first on Dev.

]]>

The C101 HYBRID is a 3D printer produced by 3DCeram, a manufacturer based in France.
It uses the Stereolithography technology to produce alumina, aluminum nitride, hydroxyapatite, silica-based, silicon nitride, tricalcium phosphate, zirconia and ceramics parts using liquid feedstock. It offers a build volume of 100 × 100 × 150 mm.

3D PRINTING WITHOUT SUPPORTS: CERAMIC SLA

Top-down stereolithography allows for printing without supports by building the part from the bottom up as the tray moves down. 3DCeram is capable of producing precise and detailed parts consistently.

 

The printing material is fed into a cartridge at the start of the printing cycle, making it easy to refill the cartridge during printing.

 

Additionally, 3DCeram’s top-down stereolithography process is suitable for a wide range of materials, including ceramics and advanced composites, enabling the production of parts with high mechanical and thermal properties.

 

This technology is particularly well-suited for applications in industries such as aerospace, automotive, and medical, where high-performance and precise parts are required.

ADDITIVE-PLUS-SLA-schema-3dCERAM

APPLICATION

Aerospace hardware

Owing to their exceptional physicochemical properties, including excellent corrosion resistance and electrical insulation, ceramic materials for 3D printing are a significant breakthrough for the aerospace industry, which continually seeks new technological advancements, lighter weight, and shorter development timelines. In this context, ceramics are utilized to enhance the performance of advanced space equipment, such as satellites, measurement devices, optical instruments, and more.

Ceramic foundry cores

Foundry cores play a crucial role in the manufacturing of turbine blades for both aviation and land-based gas turbines. There is currently a growing demand for complex core designs driven by the need for smaller, more efficient, and cost-effective engines that operate at higher temperatures. 3DCeram has developed an optimized method for producing ceramic foundry cores that offers significant advantages over traditional techniques, including reduced build times while improving the cost-per-core ratio.

The requirements for core production encompass high dimensional accuracy, adequate structural strength, appropriate surface roughness, and controlled material porosity. These parameters can be effectively managed through ceramic 3D printing. In addition to saving time and boosting productivity, this approach offers design flexibility, improved responsiveness, consistent quality of the produced cores, and increased profitability for manufacturers.

Biomedical advances

Since 2005, 3DCeram has been at the forefront of developing advanced biomedical solutions. Throughout the years, the company has achieved a level of expertise that fully addresses the needs of the medical field. With a diverse array of ceramic 3D printers and specialized biocompatible materials, 3DCeram possesses all the essential supply chain certifications to implement its innovative technologies across various sectors, including dental, orthopedic, maxillofacial, and plastic surgery.

The company is well-known for producing small batches of bone substitutes, such as intervertebral cages and tibial osteotomy wedges, as well as cranial and jawbone implants. Additive manufacturing allows professionals to precisely control the porosity of these ceramic substitutes. Additionally, 3DCeram has created a unique SLA-based technology called BioCranium, which facilitates the production of custom bioceramic implants.

Expanded industry

Different industrial sectors are increasingly leveraging the distinctive mechanical, electrical, thermal, and chemical properties of technical ceramic materials. 3DCeram’s additive manufacturing technology is gaining traction in areas such as chemistry, oil and gas, water treatment, electronics, automotive, and more.

Ceramic 3D printing streamlines the creation of intricate components that traditional equipment and methods cannot achieve. It minimizes downtime and removes the necessity for costly tooling, which is especially crucial for contemporary businesses and small-scale production. Furthermore, the adaptable design options facilitate rapid and mold-free manufacturing of functional parts.

For the benefit of research

The resistance and diverse properties of ceramic materials—including mechanical, magnetic, thermal, chemical, and electrical characteristics—make them suitable for applications that endure high stress in challenging environments. Similarly, 3DCeram’s highly functional and dependable additive manufacturing machines are contributing to the increasing demand for ceramic 3D printing in research conducted by major research groups and universities.

MATERIALS
MASS CUSTOMIZATION, MOVE TOWARD WITH ADDITIVE MANUFACTURING

The versatility of 3D printing technology offers unique benefits across various industries, making it an intriguing and adaptable tool.

The use of 3D printing for technical ceramics introduces new possibilities for applications by optimizing designs and overcoming limitations inherent in traditional production methods such as machining.

With a strong background in additive manufacturing, 3DCeram is well-equipped to understand and meet the diverse needs of different customers. Drawing from our experience, we have honed our expertise to advance the technology and address industrial demands, focusing on developing a mass production method that is also customizable.

To meet these industrialization requirements in 3D printing technical ceramics, we have introduced the C3600 ULTIMATE, an industrial printer designed to handle large parts or produce significant quantities of small, uniform, or diverse parts on its 600x600x300 mm build platform.

In the journey towards industrial-scale production, the development phase is crucial. This is why the C100 EASY FAB complements the C3600 ULTIMATE, providing a stepping stone to help you progress towards your goals effectively.

Additional equipment

  • Installation of post-processing models – allows you to easily remove unpolymerized paste.
  • Furnaces for removing photopolymer (in oxygen and nitrogen environment) and sintering of parts (in a professional environment)

The post C101 HYBRID appeared first on Dev.

]]>
SYGNIS F-NIS 23151 3D Printer https://dev.additiveplus.com/product/sygnis-f-nis-23151-3d-printer-2/ Mon, 20 May 2024 15:03:49 +0000 https://dev.additiveplus.com/?post_type=product&p=39102 The SYGNIS F-NIS 23151 3D printer is an ideal solution for consumers interested in DIW (Direct Ink Writing) technology.

The post SYGNIS F-NIS 23151 3D Printer appeared first on Dev.

]]>

Direct Ink Writing 3D printer for industry, chemistry and materials laboratories. The F-NIS 23151 3D printer is ideal for consumers interested in DIW (Direct Ink Writing) technology. It offers durable, enclosed construction and complete reliability. A precision pneumatic extrusion system was implemented in the F-NIS design. This combination provides the user with a simple and reliable tool, helpful in the initial stages of proof-of-concept or as a universal base for prototyping original materials in 3D printing. F-NIS is effectively used in a variety of areas, including: universities and research Institutes, laboratories, research and development, industrial companies. 

 

UNIVERSAL 3D PRINTING SYSTEM

The versatility of the F-NIS makes it a valuable asset in numerous applications across a broad spectrum of industries and research areas. Its adaptability and reliability cater to the diverse needs of organizations and individuals engaged in innovation and experimentation. F-NIS is effectively used in a variety of areas, including universities and research Institutes, laboratories, research and development, industrial companies.

ADVANCED TECHNOLOGY FOR SPECIFIC NEEDS

F-NIS 23151 working area is a tempered glass platform, with dimensions 230 x 150 x 150 mm that heats up to 120°C. You can print on various materials directly on the forum, such as metal, PMMA, PC, and 3D-printed gaskets, enabling versatile applications. The Pneumatic Box is a device that can be connected to various pressure sources (4 bars with the possibility of increasing to 6-8 bar), allowing for precise pressure control and extrusion.

MATERIAL VERSATILITY

The versatility and adaptability of the F-NIS printer meet the diverse needs of scientists and R&D departments, and the flexibility extends to the adaptability of its components, allowing seamless integration into different research setups and enabling customized configurations to meet specific project requirements. The F-NIS 23151 excels at accommodating a wide range of materials like silicones, ceramic paste, photosensitive resin, and many others.

sygnis f-nis 23151 3d printer and diw technology advantages

DAY-1

SIMPLE AND INTUITIVE SEMI-LIQUID 3D PRINTING

Sygnis’ original Direct Ink Writing 3D printers are a gateway machines for everyone conducting material research. It allows them to work various pastes, gels and resins. Sygnis’ DIW 3D printers are simple and helpful tools in the initial stages of proof-of-concept or as a base for prototyping proprietary materials.

DAY

WIDE RANGE OF APPLICATION AREAS

The DIW printer allows the seamless print of a wide range of materials, including the precise fabrication of single-component silicone structures, the expert handling of ceramic pastes, and the effortless creation of objects from photo-curable materials. Explore more applications in a variety of industries and sciences on our website.

-без-названия-6

AFFORDABLE TECHNOLOGY

Discover F-NIS 23151, our proven DIW technology solution. A precision pneumatic extrusion system, which is implemented in the design, provides the user with a simple and reliable tool, helpful in the initial stages of proof-of-concept or as a universal base for prototyping original materials in 3D printing.

industrial applications. case studies

The HydroGEN project – 3D printed sealing for solid oxide electrochemical cell stacks

The HydroGEN project is a modular installation of reversible Solid Oxide Cells (rSOC), intended for integration into an industrial power plant to improve its flexibility of operation and increase the use of renewable energy sources in the hydrogen power sector. It is the brainchild of our partner, the Institute of Power Engineering (IEn). HydroGEN is based on reversible solid oxide electrochemical cells operating alternately according to the power-to-gas (P2G) concept – in electrolyzer (SOE – Solid Oxide Electrolyser) and fuel cell (SOFC – Solid Oxide Fuel Cell) modes. The HydroGEN-based installation was designed and delivered by IEn in form of a container system integrated with EC Elbląg power plant within the Hydrogin project (realized by CBRF Energa Grupa Orlen and IMP PAN). The sealing elements of the solid oxide cell stacks, manufactured by IEn, were made using a low-cost and waste-free 3D printing method on dedicated E-NIS machines designed and manufactured by Sygnis SA.

hydrogen-project-1b
hydrogen-project-2c


SUCTION CUPS & SOFT GRIPPERS FOR PRODUCTION LINES

3D printing with silicones opens a new chapter in thinking about soft robotics, expands the possibilities to achieve complex geometries and speeds up the emergence of scientific breakthroughs. It’s not just the domain of science – production lines also use a variety of grippers and manipulators. That’s why we have also decided to test the F-NIS – it turns out that it is an excellent machine also for the development of the science of soft robotics.

CUSTOM O-RINGS, GASKETS & SEALS

F-NIS technology allows to efficiently produce O-rings with complex cross-sections. This capability enables to meet the specific demands of, for example, the automotive, aerospace, and medical industries, where precise and customized sealing solutions are crucial. By leveraging the flexibility of 3D printing, F-NIS empowers  to iterate and optimize the design of O-rings rapidly. This versatility eliminates the need for molds and production lines, enabling customers to create individual functional seals on demand. For instance, you can manufacture industrial silicone seals that meet sanitary standards while maintaining total flexibility despite the layered structure inherent to 3D printing technology. One of the most incredible things about producing sealing elements on F-NIS is the amount of possibilities. It is not limited to simple flat gaskets – the technology is called 3D printing for a reason. These examples are only a few possibilities that highlight F-NIS adaptability and problem-solving capabilities.

The device is offered in 3 specifications – A, B, and C. You can upgrade F-NIS to higher-end parameters. Additionally, the printer has many specialized accessories that allow you to personalize the device. Optionally, we offer to attach a compressor to the printer. This reliable and trusted device is in operation in numerous labs worldwide. It operates at a working pressure of up to 4 bar and is compatible with European voltage standards.

The post SYGNIS F-NIS 23151 3D Printer appeared first on Dev.

]]>
COMPOSER A3 FFF 3D Printer https://dev.additiveplus.com/product/composer-a3-fff-3d-printer-copy-2/ Tue, 30 Apr 2024 13:05:16 +0000 https://dev.additiveplus.com/?post_type=product&p=35471 Desktop FFF 3D printer for easy parts manufacturing of optimal composites with continuous fiber reinforcement.

The post COMPOSER A3 FFF 3D Printer appeared first on Dev.

]]>

The COMPOSER A3 FFF 3D printer is a desktop  hardware designed for producing anisoprinted composite parts of continuous fiber reinforced polymers. This printer provides easier and faster parts manufacturing process, stronger, lighter and cheaper than of metal or non-optimal composites. Aerospace, automotive, manufacturing, robotics, high-performance mobility, healthcare industries can benefit using anisoprinting with the COMPOSER A3.

DESKTOP HARDWARE

  • 18.1×11.6×8.2in / 460×297×210mm build volume
  • 28.3×24.8×19.2in / 720×630×490mm overall dimensions
  • Dual nozzle print head with FFF and CFC extruders
  • Max. print head temperature up to 270 °C  
  • Ethernet, WiFi, USB-type B, SD-card slot data transfer interfaces
 
 

MATERIALS

  • Continuous fiber reinforced composites ×30 stronger than pure plastic, ×7 lighter than steel, ×2 stronger & lighter than aluminum
  • Compatible plastics: PLA, PETG, PA, PC, ABS, TPU, etc. with up to 270 °C processing temperature 
  • Reinforcing: Composite Basalt Fiber (CBF) and Composite Carbon Fiber (CCF)
  • Composite Fiber Co-extrusion technology

3D SLICER AURA SOFTWARE

  • For FFF and CFC printers
  • Support for STL and CAD formats (.stp, .3ds, .obj)
  • Model saved on a local PC
  • G-code generalization, geometry view
  • Separate printers, plastics and profiles setting and combining
  • A set of verified printing profiles for certain plastic filaments

COMPOSER A3 DESKTOP FFF 3D PRINTER ADVANTAGES

The COMPOSER A3 FFF 3D printer is a turnkey desktop continuous fiber reinforced 3D printing solution for producing anisoprinted composite parts. Stronger, lighter and cheaper than metal or non-optimal composites.

 

2-4

QUICK START WITH ANISOPRINT SUPPORT

You can quickly master anisoprinting basics with the Composer A3 printer using Anisoprint support, including a Quick Start Guide, Hardware Guide, User Guide, as well as a Troubleshooting section and firmware update options. Available at anisoprint.com/support.

DAY

CUSTOMIZED ANISOPRINT AURA SOFTWARE

Anisoprint has developed specialized Aura slicer software applicable to both continuous fiber 3D printing with proprietary Composer CFC-printers and conventional FFF-printing. Aura prepares a 3D model, generates reinforcing fiber trajectories in each layer and allows to adjust reinforcement scheme to obtain strong and lightweight parts.

3-2

STRONGER, LIGHTER AND CHEAPER

With the Composer A3 you get a bi-matrix composite part of any shape, without tools or molds, without machining and post-processing. Up to 30 times stronger than pure plastic, up to 7 times lighter than steel, up to 2 times stronger and lighter than aluminium.

DAY-1

FFF 3D PRINTING AVAILABLE WITH THE TOUCH OF A BUTON

Currently, only 3D printing allows to obtain composite parts with complex shape and high flexible fiber reinforcing paths. With the Composer A3 FFF 3D printer parts anisotropy control and fiber reinforcement potential with maximum efficiency are available with a touch of a button.

4-4

OPTIMAL COMPOSITE STRUCTURES

Lattice anisogrid structures possess high weight efficiency, are not afraid of cutouts and do not need drilling and milling. Structures with irregular grid density and non-geodesic reinforcement provide more efficient distribution of acting loads and, as a result, weight reduction.

-без-названия-6

COMPOSITE FIBER CO-EXTRUSION TECHNOLOGY

The process is based on embedding continuous composite fiber into the fused plastic through the use of a specially developed print head. The technology allows manufacturing high-quality reinforced materials while using the flexibility of shapes and a wide range of plastics.

INDUSTRIAL APPLICATIONS

Aerospace, automotive, manufacturing, robotics, high-performance mobility, healthcare industries can benefit using anisoprinting with the Composer A3 FFF 3D Printer. As a result, you get a bi-matrix composite part of any shape, without tools or molds, without machining and post-processing. Several times stronger and lighter than plastic, metal or non-optimal 3D printed composites.

AEROSPACE. FFF 3D printing with the Composer A3 is particularly applicable in industries requiring high parts and components strength and accuracy and low weight at the same time, such as aerospace engineering.

AUTOMOTIVE. Parts and components made of continuous fiber reinforced composites are widely used in automotive applications, providing same or higher strength characteristics than conventional materials at a lower weight. Such components are particularly effective in motorsports, where parts weight and ability to be produced quickly and flexibly play a decisive role.

MANUFACTURING. Case parts, as well as complex configuration parts made of conventional materials requiring expensive and time-consuming machining can be successfully replaced by parts and components made of continuous fiber reinforced composites. In this case, the required strength characteristics of parts are ensured with their lower weight and lower production costs.

ROBOTICS. Robot and robotics production is constantly increasing. Developing these devices quickly requires ability to rapidly create prototypes and parts with non-standard configurations. For robotics, the advantages offered by continuous fiber reinforced composite 3D printing technology are particularly relevant, as parts produced using this technology provide less weight with equal strength characteristics, as well as more energy per unit weight of the device, which is crucial for autonomous products.

HIGH PERFORMANCE MOBILITY. Advantages of manufacturing parts and assemblies for high-performance mobility using composite materials reinforced with continuous fiber 3D printing technology are obvious: you can create non-standard configuration parts of lower weight with required strength characteristics and rapidly produce parts without complex technological production setup.

FFF 3D PRINTER FUNCTION

3D printer function is to directly create objects of various shapes from computer graphics data without the need for machining or molds. This significantly reduces the production cycle of products and improves productivity.

Desktop FFF 3D printers like the Composer A3 are in great demand in equipment manufacturing, aerospace, automobiles, robotics and intelligent manufacturing as well as in quick prototyping for various industries field. This latest generation of FFF technology 3D printers has achieved groundbreaking speed, reducing costs by more than 10 times while parts printed excelling the strength of metal. This printer is a turnkey desktop continuous fiber reinforced 3D printing solution for producing anisoprinted composite parts.

The post COMPOSER A3 FFF 3D Printer appeared first on Dev.

]]>
COMPOSER A4 FFF 3D Printer https://dev.additiveplus.com/product/composer-a4-fff-3d-printer-copy/ Thu, 25 Apr 2024 15:13:30 +0000 https://dev.additiveplus.com/?post_type=product&p=35398 Desktop FFF 3D printer for easy parts manufacturing of optimal composites with continuous fiber reinforcement.

The post COMPOSER A4 FFF 3D Printer appeared first on Dev.

]]>

The COMPOSER A4 FFF 3D printer is a desktop  hardware designed for producing anisoprinted composite parts of continuous fiber reinforced polymers. This printer provides easier and faster parts manufacturing process, stronger, lighter and cheaper than of metal or non-optimal composites. Aerospace, automotive, manufacturing, robotics, high-performance mobility, healthcare industries can benefit using anisoprinting with the COMPOSER A4.

DESKTOP HARDWARE

  • 11.6×8.2×5.5 in / 297×210×140mm build volume
  • 24×15.7×15.7 in / 610×400×400mm overall dimensions
  • Dual nozzle print head with FFF and CFC extruders
  • Max. print head temperature up to 270 °C  
  • Ethernet, WiFi, USB-type B, SD-card slot data transfer interfaces
 
 

MATERIALS

  • Continuous fiber reinforced composites ×30 stronger than pure plastic, ×7 lighter than steel, ×2 stronger & lighter than aluminum
  • Compatible plastics: PLA, PETG, PA, PC, ABS, TPU, etc. with up to 270 °C processing temperature 
  • Reinforcing: Composite Basalt Fiber (CBF) and Composite Carbon Fiber (CCF)
  • Composite Fiber Co-extrusion technology

3D SLICER AURA SOFTWARE

  • For FFF and CFC printers
  • Support for STL and CAD formats (.stp, .3ds, .obj)
  • Model saved on a local PC
  • G-code generalization, geometry view
  • Separate printers, plastics and profiles setting and combining
  • A set of verified printing profiles for certain plastic filaments

COMPOSER A4 DESKTOP FFF 3D PRINTER ADVANTAGES

The COMPOSER A4 FFF 3D printer is a turnkey desktop continuous fiber reinforced 3D printing solution for producing anisoprinted composite parts. Stronger, lighter and cheaper than metal or non-optimal composites.

 

2-4

QUICK START WITH ANISOPRINT SUPPORT

You can quickly master anisoprinting basics with the Composer A4 printer using Anisoprint support, including a Quick Start Guide, Hardware Guide, User Guide, as well as a Troubleshooting section and firmware update options. Available at anisoprint.com/support.

DAY

CUSTOMIZED ANISOPRINT AURA SOFTWARE

Anisoprint has developed specialized Aura slicer software applicable to both continuous fiber 3D printing with proprietary Composer CFC-printers and conventional FFF-printing. Aura prepares a 3D model, generates reinforcing fiber trajectories in each layer and allows to adjust reinforcement scheme to obtain strong and lightweight parts.

3-2

STRONGER, LIGHTER AND CHEAPER

With the Composer A4 you get a bi-matrix composite part of any shape, without tools or molds, without machining and post-processing. Up to 30 times stronger than pure plastic, up to 7 times lighter than steel, up to 2 times stronger and lighter than aluminium.

DAY-1

FFF 3D PRINTING AVAILABLE WITH THE TOUCH OF A BUTON

Currently, only 3D printing allows to obtain composite parts with complex shape and high flexible fiber reinforcing paths. With the Composer A4 FFF 3D printer parts anisotropy control and fiber reinforcement potential with maximum efficiency are available with a touch of a button.

4-4

OPTIMAL COMPOSITE STRUCTURES

Lattice anisogrid structures possess high weight efficiency, are not afraid of cutouts and do not need drilling and milling. Structures with irregular grid density and non-geodesic reinforcement provide more efficient distribution of acting loads and, as a result, weight reduction.

-без-названия-6

COMPOSITE FIBER CO-EXTRUSION TECHNOLOGY

The process is based on embedding continuous composite fiber into the fused plastic through the use of a specially developed print head. The technology allows manufacturing high-quality reinforced materials while using the flexibility of shapes and a wide range of plastics.

INDUSTRIAL APPLICATIONS

Aerospace, automotive, manufacturing, robotics, high-performance mobility, healthcare industries can benefit using anisoprinting with the Composer A4 FFF 3D Printer. As a result, you get a bi-matrix composite part of any shape, without tools or molds, without machining and post-processing. Several times stronger and lighter than plastic, metal or non-optimal 3D printed composites.

AEROSPACE. FFF 3D printing with the Composer A4 is particularly applicable in industries requiring high parts and components strength and accuracy and low weight at the same time, such as aerospace engineering.

AUTOMOTIVE. Parts and components made of continuous fiber reinforced composites are widely used in automotive applications, providing same or higher strength characteristics than conventional materials at a lower weight. Such components are particularly effective in motorsports, where parts weight and ability to be produced quickly and flexibly play a decisive role.

MANUFACTURING. Case parts, as well as complex configuration parts made of conventional materials requiring expensive and time-consuming machining can be successfully replaced by parts and components made of continuous fiber reinforced composites. In this case, the required strength characteristics of parts are ensured with their lower weight and lower production costs.

ROBOTICS. Robot and robotics production is constantly increasing. Developing these devices quickly requires ability to rapidly create prototypes and parts with non-standard configurations. For robotics, the advantages offered by continuous fiber reinforced composite 3D printing technology are particularly relevant, as parts produced using this technology provide less weight with equal strength characteristics, as well as more energy per unit weight of the device, which is crucial for autonomous products.

HIGH PERFORMANCE MOBILITY. Advantages of manufacturing parts and assemblies for high-performance mobility using composite materials reinforced with continuous fiber 3D printing technology are obvious: you can create non-standard configuration parts of lower weight with required strength characteristics and rapidly produce parts without complex technological production setup.

FFF 3D PRINTER FUNCTION

3D printer function is to directly create objects of various shapes from computer graphics data without the need for machining or molds. This significantly reduces the production cycle of products and improves productivity.

Desktop FFF 3D printers like the Composer A4 are in great demand in equipment manufacturing, aerospace, automobiles, robotics and intelligent manufacturing as well as in quick prototyping for various industries field. This latest generation of FFF technology 3D printers has achieved groundbreaking speed, reducing costs by more than 10 times while parts printed excelling the strength of metal. This printer is a turnkey desktop continuous fiber reinforced 3D printing solution for producing anisoprinted composite parts.

The post COMPOSER A4 FFF 3D Printer appeared first on Dev.

]]>
PROM IS 500 FFF 3D Printer https://dev.additiveplus.com/product/prom-is-500-fff-3d-printer/ Wed, 24 Apr 2024 11:09:29 +0000 https://dev.additiveplus.com/?post_type=product&p=35334 Industrial grade 3D printer for manufacturing mid-sized composites from high-temperature thermoplastics with continuous fiber reinforcement

The post PROM IS 500 FFF 3D Printer appeared first on Dev.

]]>

The PROM IS 500 IS FFF 3D Printer is an industrial  hardware designed for additive manufacturing of continuous fiber reinforced high temperature polymers. This printer provides easier, faster and cheaper manufacturing process with high-strength parts from continuous fiber reinforced composites. Aerospace, automotive, manufacturing, robotics, high-performance mobility, healthcare industries can benefit using anisoprinting with PROM IS 500.

HARDWARE

  • 23.6×16×11.8in / 600×420×300mm build volume
  • Heated chamber temperature up to 160 
  • Made for 24/7 run in a factory environment
  • Industrial CNC, industrial standards: reliabiliry, repeatability, precision and safety

 
 

MATERIALS

  • Continuous fiber reinforced composites ×30 stronger than pure plastic, ×2 stronger & lighter than aluminum
  • High temperature plastics (up to 410 °C) as a matrix: PEEK, PEI etc.
  • Flexible materials choice, fiber volume ratio, parts complexity and fiber laying trajectories

3D SLICER AURA SOFTWARE

  • For FFF and CFC printers
  • Support for STL and CAD formats (.stp, .3ds, .obj)
  • Model saved on a local PC
  • G-code generalization, geometry view
  • Separate printers, plastics and profiles setting and combining

PROM IS 500 INDUSTRIAL FFF 3D PRINTER ADVANTAGES

3D printer PROM IS 500 is a turnkey continuous fiber 3D industrial printing solution for producing anisoprinted composite parts. Stronger, lighter and cheaper than metal or non-optimal composites.

 

2-4

INDUSTRIAL GRADE HIGH PRECISION CNC

Prom IS 500 3D printer uses Bosch Rexroth XM42 PLC based industry standard CNC with additive technology and CFC module. X, Y, Z axes motions are driven by servomotors using high-precision ballscrew gearing, providing maximum travel speed up to 20,000 mm/min with tolerance up to 0.0079in / 0.2mm.

DAY

CUSTOMIZED ANISOPRINT AURA SOFTWARE

Anisoprint has developed specialized Aura slicer software applicable to both continuous fiber 3D printing with proprietary Composer CFC-printers and conventional FFF-printing. Aura prepares a 3D model, generates reinforcing fiber trajectories in each layer and allows to adjust reinforcement scheme to obtain strong and lightweight parts.

3-2

MADE FOR 24/7 RUN


Prom IS 500 components, including an extruder, chamber and material storage chamber, are specifically engineered to withstand constant exposure to high temperatures and provide mid-sized composites from high-temperature thermoplastics with continuous fiber reinforcement manufacturing 24/7 in a factory environment.

DAY-1

TOOL CHANGER FOR UP TO 4 PRINT HEADS

The Prom IS 500 tool changer allows rapid changeover of up to 4 print heads, enabling quick and flexible production readjustment from one process and material to another.

4-4

MATERIAL STORAGE TEMPERATURE AND HUMIDITY CONTROL

Prom IS 500 provide plastic material storage in a specially designed storage chamber, where the preset temperature (up to 90 °C) and humidity are maintained, so achieving preliminary plastic treatment.

-без-названия-6

MATERIAL FLOW AND PRESENCE SENSORS

Material flow and presence sensors allow production process real-time monitoring, ensuring process continuity as well as timely information on material consumption and process parameters.

INDUSTRIAL APPLICATIONS

Aerospace, automotive, manufacturing, robotics, high-performance mobility, healthcare industries can benefit using anisoprinting with Prom IS 500 FFF 3D Printer. As a result, you get a bi-matrix composite part of any shape, without tools or molds, without machining and post-processing. Several times stronger and lighter than plastic, metal or non-optimal 3D printed composites.

AEROSPACE. PROM IS 500 is particularly applicable in industries requiring high parts and components strength and accuracy and low weight at the same time, such as aerospace engineering.

AUTOMOTIVE. Parts and components made of continuous fiber reinforced composites are widely used in automotive applications, providing same or higher strength characteristics than conventional materials at a lower weight. Such components are particularly effective in motorsports, where parts weight and ability to be produced quickly and flexibly play a decisive role.

MANUFACTURING. Case parts, as well as complex configuration parts made of conventional materials requiring expensive and time-consuming machining can be successfully replaced by parts and components made of continuous fiber reinforced composites. In this case, the required strength characteristics of parts are ensured with their lower weight and lower production costs.

ROBOTICS. Robot and robotics production is constantly increasing. Developing these devices quickly requires ability to rapidly create prototypes and parts with non-standard configurations. For robotics, the advantages offered by continuous fiber reinforced composite 3D printing technology are particularly relevant, as parts produced using this technology provide less weight with equal strength characteristics, as well as more energy per unit weight of the device, which is crucial for autonomous products.

HIGH PERFORMANCE MOBILITY. Advantages of manufacturing parts and assemblies for high-performance mobility using composite materials reinforced with continuous fiber 3D printing technology are obvious: you can create non-standard configuration parts of lower weight with required strength characteristics and rapidly produce parts without complex technological production setup.

FFF 3D PRINTER FUNCTION

The function of the 3D printer is to directly create objects of various shapes from computer graphics data without the need for machining or molds. This significantly reduces the production cycle of products and improves productivity.

Industrial 3D printers like the Prom IS 500 are widely used in fields such as equipment manufacturing, aerospace, automobiles, robotics and intelligent manufacturing. This latest generation of FFF technology 3D printers has achieved groundbreaking speed, reducing costs by more than 10 times while parts printed excelling the strength of metal. This printer is a turnkey continuous fiber 3D industrial printing solution for producing anisoprinted composite parts.

The post PROM IS 500 FFF 3D Printer appeared first on Dev.

]]>
Kings FGF2435 3D Printer https://dev.additiveplus.com/product/kings-fgf-2435-3d-printer/ Wed, 27 Dec 2023 15:36:04 +0000 https://dev.additiveplus.com/?post_type=product&p=32524 Efficient Industrial FGF 3D Printer. Large Format. Open Platform.

 

The post Kings FGF2435 3D Printer appeared first on Dev.

]]>

Kings FGF2435 converts raw material directly to the print bed in a granular form. It is designed to print big projects, resulting in shorter turnaround times and more reliability with low material cost, fast printing speed, and the final product with high strength. It is widely used for sculpture making, furniture designing, the toy industry, art crafts, mold manufacturing, plaques, landscape signs, etc. FGF2435 by Kings is an advanced technology that combines 3D printing and milling into one machine, reducing manufacturing costs by up to 90%. It is widely used in industries like space, aerospace, naval, and automotive.

MULTI-ZONE HEATING BUILD PLATE

  • The build plate has multiple heating zones that can be controlled independently. This allows for selective heating of different areas to prevent unnecessary power consumption. The build plate can reach a maximum temperature of 145°C.
  • The build plate is designed to release stress and maintain a flat surface, ensuring the stability of the workpiece. When a single area of the build plate is heated to 100°C, the flatness error is ≤0.2mm/㎡.

ADVANCED PROCESS CONTROL

  • The Advanced Process Control system includes a self-developed, all-digital bus-type high-end CNC device. It supports the self-developed NCUC bus protocol and EtherCAT bus protocol, allowing for compatibility with bus-type full-digital servo drive units, absolute servo motors, and remote I/O units. It also integrates a handheld unit interface. The system features a dual IPC unit structure, with high-end CNC system functions such as high-speed and high-precision machining control, five-axis linkage control, multi-axis and multi-channel control, two-axis synchronous control, and error compensation. The system has a user-friendly and humanized HMI, as well as a unique intelligent APP platform and network communication capabilities for digital workshops.

Kings FGF2435 3D Printer ADVANTAGES

A PRINTED VASE EXAMPLE

Here is an example of a vase that was printed using Kings FGF 3D printer and you can check the weight of the vase and the printing speed.

 

Size of the vase

641 x 631 x 1250mm

Weight

11.2 kg

Line width

5 mm

Layer thickness

2 mm

Printing time

6 hours

WIDE RANGE OF MATERIALS AND REDUCED MATERIAL COST

Another advantage of using Kings FGF 3D printers is the lower material cost. These printers use an extrusion-based process, which allows for the direct conversion of raw materials onto the print bed. This means that the products produced can be used outside. Additionally, the rapid additive and subtractive prototyping process used by these printers minimizes waste material, resulting in high material utilization. Overall, this leads to lower material costs and improved reliability, as well as shorter turnaround times.

LARGE BUILD VOLUME. 3D PRINTING FOR LARGE PARTS

The large build volume, allowing for the printing complex projects in a single print job. One of the advantages of using Kings FGF printers is their ability to accommodate large printing sizes. These printers offer incredibly large printing and milling sizes, with the largest printing size reaching 3500*2400*1000mm. This makes them suitable for various applications such as printing large parts, functional testing, mold making, and creating full-scale prototypes. With this capability, Kings FGF printers provide users with the flexibility to create larger and more complex objects.

TYPICAL APPLICATIONS

FURNITURE AND DESIGN. In response to the increasing and varied market demand, we have introduced our FGF solution, which offers a more cost-effective and time-saving option. Service providers in the cutting-edge industry are utilizing 3D printing technology for the production of complex geometries. This technology is widely used in various industries such as sculpture making, furniture design, toy manufacturing, art crafts, mold production, and even the creation of landmarks.

dxdfd

OVERSIZE DISPLAYS. These displays are created using 3D printing technology, which allows for the production of complex and intricate designs. They are commonly used in industries such as advertising, marketing, and event planning to create eye-catching and attention-grabbing displays that effectively promote brands and products. The use of FGF technology in the production of oversize displays offers a cost-effective and time-saving solution for businesses looking to create impactful visual experiences.

ll

Generally, Kings 3D has successfully catered to the demands of the heavy industry, where there is a significant need for fast and large-scale production. This includes various applications such as bicycle manufacturing, automotive production, yacht building, rail construction, and marine engineering.

In the video you can see how the FGF 3D printer works:

The post Kings FGF2435 3D Printer appeared first on Dev.

]]>
Kings FGF800 3D Printer https://dev.additiveplus.com/product/kings-fgf800-3d-printer-2/ Wed, 27 Dec 2023 13:50:39 +0000 https://dev.additiveplus.com/?post_type=product&p=32469 Efficient Industrial FGF 3D Printer. Large Format. Open Platform.

 

The post Kings FGF800 3D Printer appeared first on Dev.

]]>

This model uses granular and polymer composite materials for printing, which has the advantages of low material cost, fast printing speed and forming speed, high strength, and outdoor weather resistance. A new generation of industrial-grade high-performance 3D printer developed by using Fused Grain Structure (FGF) technology and a new generation of screw extrusion technology, with self-developed consumables. Cost-effective materials based on ABS, ASA, PETG+glass fiber/carbon fiber are suitable for indoor and outdoor sculptures, special-shaped walls, furniture, models, molds, display props and other application markets. The personalized external fixation brace based on PP, PLA and other materials is suitable for the prevention and correction of limb deformities, postoperative rehabilitation and other medical fields due to its characteristics of fast, accurate, light and easy to clean.

MULTI-ZONE HEATING BUILD PLATE

The build plate has multiple heating zones that can be controlled independently. This allows for selective heating of different areas to prevent unnecessary power consumption. The build plate can reach a maximum temperature of 145°C. The build plate is designed to release stress and maintain a flat surface, ensuring the stability of the workpiece. When a single area of the build plate is heated to 100°C, the flatness error is ≤0.2mm/㎡.

ADVANCED PROCESS CONTROL

The Advanced Process Control system includes a self-developed, all-digital bus-type high-end CNC device. It supports the self-developed NCUC bus protocol and EtherCAT bus protocol, allowing for compatibility with bus-type full-digital servo drive units, absolute servo motors, and remote I/O units. It also integrates a handheld unit interface. The system features a dual IPC unit structure, with high-end CNC system functions such as high-speed and high-precision machining control, five-axis linkage control, multi-axis and multi-channel control, two-axis synchronous control, and error compensation. The system has a user-friendly and humanized HMI, as well as a unique intelligent APP platform and network communication capabilities for digital workshops.

KINGS FGF800 3D PRINTER ADVANTAGES

The Kings FGF800 3D Printer offers several notable features. It utilizes granular and polymer composite materials for printing, which brings various advantages. These advantages include low material cost, fast printing speed, quick forming speed, high strength, and resistance to outdoor weather conditions. Additionally, this model incorporates Fused Grain Structure (FGF) technology and a new generation of screw extrusion technology, resulting in an industrial-grade high-performance 3D printer. The printer also utilizes self-developed consumables.

HIGH SPEED MOLD MANUFACTURING

The traditional process of manufacturing aluminum steel molds typically takes 1-2 months. However, with Kings’ integrated manufacturing process, which involves both adding and subtracting materials, molds can be produced and put into production within just 1-2 weeks. This allows for the timely adaptation of molds to keep up with product design updates, significantly reducing the product design time and R&D cycle for businesses. It also improves workflow efficiency in creative applications, resulting in faster output of finished products.

WIDE RANGE OF MATERIALS AND REDUCED MATERIAL COST

Another advantage of using Kings FGF 3D printers is the lower material cost. These printers use an extrusion-based process, which allows for the direct conversion of raw materials onto the print bed. This means that the products produced can be used outside. Additionally, the rapid additive and subtractive prototyping process used by these printers minimizes waste material, resulting in high material utilization. Overall, this leads to lower material costs and improved reliability, as well as shorter turnaround times.

LARGE PRINTING SIZE

TYPICAL APPLICATIONS

The Kings FGF800 3D Printer is well-suited for a range of applications. It is particularly effective for cost-effective materials such as ABS, ASA, PETG+glass fiber/carbon fiber. These materials are ideal for creating indoor and outdoor sculptures, special-shaped walls, furniture, models, molds, display props, and other similar markets.

Moreover, the printer is capable of producing personalized external fixation braces using materials like PP and PLA. These braces are suitable for various medical fields, including limb deformity prevention and correction, postoperative rehabilitation, and more. The braces are characterized by their fast production, accuracy, lightweight design, and ease of cleaning.

FURNITURE AND DESIGN. In response to the increasing and varied market demand, we have introduced our FGF solution, which offers a more cost-effective and time-saving option. Service providers in the cutting-edge industry are utilizing 3D printing technology for the production of complex geometries. This technology is widely used in various industries such as sculpture making, furniture design, toy manufacturing, art crafts, mold production, and even the creation of landmarks.

dxdfd

OVERSIZE DISPLAYS. These displays are created using 3D printing technology, which allows for the production of complex and intricate designs. They are commonly used in industries such as advertising, marketing, and event planning to create eye-catching and attention-grabbing displays that effectively promote brands and products. The use of FGF technology in the production of oversize displays offers a cost-effective and time-saving solution for businesses looking to create impactful visual experiences.

ll

Generally, Kings 3D has successfully catered to the demands of the heavy industry, where there is a significant need for fast and large-scale production. This includes various applications such as bicycle manufacturing, automotive production, yacht building, rail construction, and marine engineering.

In the video you can see how the FGF 3D printer works:

The post Kings FGF800 3D Printer appeared first on Dev.

]]>