Farsoon Technologies – Dev

Farsoon FS191M

Ashkhen — Fri, 18 Oct 2024 13:45:04 +0000

Introducing FS191M System. Farsoon FS191M is a small size, multi-platform, multi-scenario metal system. FS191M provides a wealth of high-end optional functions. Equipped with Farsoon’s low-support technology.

FS191M is offered with robust 500 fiber laser to suit a wide range of application from dental, medical to material development.

The overall dimensions are 1116×845×2005mm, occupying an area of less than 1㎡, which greatly reduces the demand for space; The standard platform (forming cylinder) size is φ191mm×199mm (a small platform is also available), which is the leading forming size in the same class. The whole machine adopts a modular design to improve the convenience of maintenance.

1-Operation Access

2-Filtration System

3-Sieveing Unit

The operation access located in the front of the build chamber offers ease of observation and de-powdering when the build is finished.

The Recirculating Filter System offers efficient filtering of the smoke dust generated in the build chamber during the sintering process. Optional reactive material capable filter system is also available for application needs.

The powder sieving unit features a vibration screen offering efficient sieving of recycled metal powder from the material containers to filter out the large particles. The metal powder collected in the refreshed powder container can be re-used for powder supply.

Farsoon FS191M System Advantages

Robust high-power

500 W fiber laser

Versatile build envelope

φ191mm×199mm

Fine laser spot size

boost excellent part surface quality

Versatile Configurations

Available φ78mm×80 mm small platform to reduce scientific research and testing costs.
Optional 400 °C ultra-high temperature substrate preheating technology.
Optional molten pool monitoring.
Structured light detection technology.

Open Platform

Farsoon is the only laser sintering system producer that allows for complete freedom of operation of its machines.

Open source process parameters enable deeper research on additive technology and materials.
Process parameter packages for multiple materials.
Full support for customers.

Support Reduction System

Support-free technology not only reduces material waste but also minimizes post-processing time and costs associated with removing supports. This capability enhances design freedom, enabling engineers and designers to explore more innovative solutions and optimize parts for performance and weight reduction.

Industrial Applications with FS191M

The FS121M is an accessible small frame system allowing the user to select between multiple spot sizes and recoating blades, this combined with a small footprint and reduced need for ancillary equipment allows the FS121M to match customer workspace, material and application requirements. The FS121M is ideal for a wide range of applications from rapid prototyping, low volume production, material development to institution research.

Printing closed impeller with low-support technology

Printing equipment: FS191M
Printing material: nickel-based high-temperature alloy
Industry: aerospace

It is difficult to remove the internal supports of the closed impeller formed by metal laser sintering, and the residual supports seriously affect the quality of the finished product. This closed impeller is formed in one piece using Farsoon’s independently developed low-support technology. Only a small amount of support is designed at the impeller mouth, reducing the amount of support by 99.8%. The internal and external 25-degree inclined structures are formed smoothly without support, greatly reducing the consumption of printing materials and post-processing time, and improving product quality and production efficiency.

Car round radiator

Application: automotive industry
Printing equipment: FS191M
Printing material: aluminum alloy

Sample size: 176 mm×176 mm×168 mm

The radiator produced by traditional manufacturing methods is square, with a single-circuit internal structure, and the connection between the heat pipe and the heat sink is difficult to manufacture. However, with Farsoon’s metal 3D printing solution, this circular radiator can be integrated and has a liquid dual-circuit circulation flow design with additive design. Compared with traditional designs, this circular radiator has a larger heat dissipation area, making heat dissipation more uniform and greatly improving cooling efficiency.

Radiator Housing

Machine: FS191M
Material: Tungsten
Pore size: 0.5-1.5 mm
Build Time: 4 Hours

This radiator housing is developed to prevent deformation of the copper material during high temperature operations, thus extending the life span of the chip radiator. Tungsten is selected for this application for high strength under extreme temperature; but it is also a challenging material to be proceeded by laser sintering technology. Farsoon metal 3D printing can achieve a high part density, advanced porous structure without the need to be further processed.

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Farsoon FS350M-4

Alex Kozlov — Sun, 18 Aug 2024 15:08:17 +0000

Highly Productive FS350M-4 System. Featuring an expanded build cylinder of 433×358×400mm and quad 500-watt lasers configuration, the FS350M-4 is capable of producing large metal parts from a wide range of powder materials. The FS350M-4 is ideal for medium to high volume series production of metal parts from a variety of industries such as molds, tooling, automotive and aerospace. The current material capability of powder materials including aluminum, titanium, maraging steels and specialized grades of stainless steels.

Discover FS350M-4 System

1-Powder Supply Tank
The integrated powder supply tank can be easily connected with a powder delivery unit offering a fully sealed material delivery operation under an inert atmosphere without disturbing the build process.
2-Glove Box
The fully sealed glove boxes are located in front of the FS350M-4 system allows convenient and safe breakout operation when the build is completed.
3-Integrated Filtration System
The FS350M-4 is equipped with an integrated, advanced 3-stage reactive material capable recirculating filter module, featured a powerful back-flush function to ensure longer filter life which helps reduce the cost of the filter changes, in addition a permanent filter solution will also be available in the near future further enhancing machine uptime and ease of operations.
4-Shared Metal Container
A shared material container is used during loading, unloading and the sieving procedures offering more convenient powder-handling and transportation between the stations.
5-Sieving Unit
The powder sieving unit features a vibration screen offering efficient sieving of recycled metal powder from the material containers to filter out the large particles. The metal powder collected in the refreshed powder container can be re-used for powder supply.
6-Powder Delivery Unit
The FS350M-4 is featured with a high-efficiency top-feed powder system. Once the powder level in the container runs low, the equipped sensor will release a message for refill. The powder refill unit can be easily docked, enabling quick refill of the material without disturbing the build process. The material supply volume can be precisely controlled by the sensor as well.

Farsoon FS350M-4 System Advantages

Highly productive

Quad 500-watt lasers

Versatile build envelope

of 17.1 × 14.1 × 15.7 in 433 × 358 × 400 mm

Best

cost-to-performance

Compact + Ease of use

The FS350M 4 features a machine footprint of 6 sqm with an integrated Filtration System. In an additive factory setting, FS35QM-4 enables high density layout to achieve maximum throughput per floor area allowing for more efficient additive production layout. The FS350M 4 is also featured with a high-efficiency top-feed powder system. Once the powder level in the container runs low, the equipped sensor will release a message for refill. The powder refill unit can be easily docked, enabling quick refill of the material without disturbing the build process.

Efficiency + Quality

Equipped with advanced multMaser scanning strategy and calibration algorithms, the FS350M- 4 offers optimal build efficiency, and uniformed part performance throughout the build area.
Thanks to the latest process parameters development including variable layer thickness, adaptive scanning strategies for infill and detail, the FS350M-4 is able achieve improved productivity along with excellent part quality.

Reduced Cost Per Part

The new FS350M-4 is a high-value proposition metal system includes many design features to reduce the manufacturing cost. The FS350M-4 features a highly efficient inert gas system offering fast purge process and low inert gas consumption. The FS350M-4 is equipped with an integrated, advanced 3-stage filter module, featured a powerful back-flush function to ensure longer filter life which helps reduce the cost of the filter changes, in addition a permanent filter solution will also be available in the near future further enhancing machine uptime and ease of operations.

Industrial Applications with FS350M-4

Serving in multiple serial production customers’ sites for nearly 2 years, the FS350M-4 is a proven cost-performance solution before it introduced to the global market. Farsoon’s openness to truly co-innovate with industry customers brings many new advanced features boosting higher productivity with FS350M-4, including highly variable layer-thickness, adaptive scanning strategies for infill and detail, and many more, for significantly improved production yield in its peer.

Shoe Mold

Machine: FS350M-4
Material: 316L
Size: 290 x 140 x 31 (H) mm each
Layer thickness: 0.03 mm
Build Time: 24 Hours for one pair

Thanks to the latest process parameters development, the FS350M-4 is able achieve improved productivity along with excellent shoe mold quality. Take for example a shoe mold application, the FS350M-4 platform is capable of producing over 95% of all shoe sizes of one pair of shoe molds in a single build, with 60% higher build volume rates compared to other metal LPBF systems in its class.

FS350M-4 Technical Data

Technical Data	FS350M-4
External Dimensions （L×W×H）	3260×1850×2300 mm (128.3×72.8×90.6 in)
Build Cylinder Size¹（L×W×H）	433×358×400 mm ( 17.1×14.1×15.7 in ) (Height incl. build plate)
Net Weight	Approx. 3300kg ( 7275.3 lb )
Laser Type	Quad Lasers, 4×500W
Scanner	F theta lenses
Scanning Speed	Max. 10 m/s ( 32.8 ft/s )

1 The functional build volume depends on the parts/materials.

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Farsoon FLIGHT® HT1001P: Advanced High-Temperature SLS 3D Printer for Polymer Printing

Alex Kozlov — Sun, 18 Aug 2024 05:18:34 +0000

Quad-Fiber Laser for Maximum Productivity
The innovative application of high-speed FLIGHT® Technology on the HT1001P CAMS platform boosts industry-leading productivity for large-sized parts. Featuring an expanded build cylinder measuring 1000mm×500mm×450mm and powerful dual or quad 300-watt fiber lasers, the FLIGHT® HT1001P creates two or four ultra-fine laser spots with a fast scanning speed of up to 20m/s (66ft/s) for each. The continuous batch production capability significantly improves machine uptime and offers up to 10 times throughput yield per floor area compared to standard SLS 3D printers within the same time frame.

Discover FLIGHT® HT1001P System

Cartridge Transportation Cart

The cartridge transportation cart is used for loading and extracting the build cartridge from the FLIGHT® HT1001P system. It can be magnetically secured to the loading or cooling station, preventing any undesirable movement during the build cartridge transition.
Loading Station

The loading station module of the FLIGHT® HT1001P is located at the left side of the system. The build cartridge is loaded via the electric door with an integrated semi-automated conveyor to the designated location. The user can then start the pre-heat process of the build cartridge in the loading station according to the operating temperature needs.
Build Station

The build station module is where the sintering process takes place. Once the build cartridge is in place, the build packet files are loaded into Farsoon’s BuildStar™ operating software, and the build process begins. The selective laser sintering 3D printer ensures efficient polymer 3D printing using materials like nylon, TPU, PEEK, and more.
Cooling Station

Upon build completion, the build cartridge is conveyed to the cooling station, where it will be allowed to cool under an inert atmosphere to control oxidation and part stability. The conveniently located control panel allows the user to program the cool-down environment and control movement on the conveyor.
Powder Delivery System

The powder is delivered by a highly efficient top-feed and roller-based recoating system, and the parts are fused using a fully digital multi-laser/multi-scanning system that offers tremendous productivity for SLS 3D printing applications. Whether for nylon 3D printing, TPU 3D printing, or PEEK 3D printing, the FLIGHT® HT1001P ensures high-quality results.
Breakout Station

The build cartridge is moved to the breakout station via the conveyor system. The breakout station is fully enclosed and accessed through multiple glove boxes, allowing for multiple operators while retaining a clean working environment. Built-in air-guns allow for gentle powder removal and detailed cleaning.
Vacuum Cleaner

The breakout station features a vacuum hose that allows the user to gently remove excess powder. The excess powder can then be recycled or discarded.
powder. The excess powder can then be recycled or discarded.

Farsoon FLIGHT® HT1001P CAMS System Advantages

Innovative Continuous

Additive Manufacturing Solution Concept

39.4×19.7×17.7 in / 1000 x 500 x 450 mm – Largest SLS build envelope on market

Quad 300-watt Fiber lasers boosts ultimate productivity

Open & Modular

The FLIGHT® HT1001P, like all Farsoon systems, is fully open. This means it’s an open material model, allowing users to fine-tune processing parameters for polymer 3D printing and third-party materials. The system’s modular design also allows for easy future upgrades and integration into existing production lines.

Powder Management

Designed for industrial-scale manufacturing, the FLIGHT® HT1001P system features a comprehensive, closed-loop powder handling system, offering enhanced automation and minimal operator interaction with the powder. The highly efficient top-feed powder delivery, robust roller recoating system, and fully enclosed de-powdering station streamline material workflow, improving productivity, safety, and ease of operation.

Quality Engineering Parts

The FLIGHT® HT1001P is capable of achieving chamber temperatures of up to 220℃, enabling the processing of high-temperature engineering materials such as PA6 and PA66 for direct-use end parts. The system’s patented multi-zone heater and intelligent temperature control ensure uniform thermal distribution, delivering consistent mechanical properties and surface quality for 3D printing polymer materials.

Industrial Applications with FLIGHT® HT1001P

With its large build envelope and high-speed sintering capabilities, the FLIGHT® HT1001P offers enhanced productivity for industrial-scale SLS 3D printing. From automotive to aerospace applications, the system delivers faster turnover rates and reduced costs, offering higher ROI for end-use parts.

Automotive Spoiler Assembly

Machine: FLIGHT® HT1001P-4
Material: FS3201PA-F (PA12)
Size: 896 x 191 x 150 mm and 922 x 238 x 91 mm

In collaboration with SAPW Automotive, this spoiler assembly designed for the new generation electric car features over sized length, multi-directional connections and structure features. Additively produced on Farsoon FLIGHT® HT1001P-4, this functional prototype can achieve optimal size accuracy for excellent matching, accelerated production cycle and strong mechanical properties; making it the perfect option for design verification during the vehicle development iteration.

Truck Air Inlet System Component

Machine: FLIGHT® HT1001P-4
Material: FS3401GB-F (PA12 with Glass Bead filled)
Size: 901×155×372mm
Build Time: 10 Hours

The Truck Air Inlet System Component is designed for functional verification and fabricated in a single piece in 10 hours using Farsoon’s FLIGHT® HT1001P-4. The produced part showcases high mechanical properties,size-precision at a significant reduced cost compared to traditional manufacturing.

FLIGHT® HT1001P Technical Data

Technical Data	FLIGHT® HT1001P-2
External Dimensions （L×W×H）	5820×2375×2185 (Full Module) (229.1×93.5×86.0 in) 2960×2375×2185 mm (Build Station only) ( 116.5×93.5×86.0 in )
Build Cylinder Size¹（L×W×H）	1000×500×450 mm ( 39.4×19.7×17.7 in )
Net Weight	Approx. 5000 KG ( 11023.1 lb ) (Full Module) / 3500KG (7716.2 lb) (Build Station only)
Laser Type	Fiber Laser, 2×300W
Scanner	High-precision three-axis galvo system
Scanning Speed	Max. 20 m/s (66 ft/s)
Max. Chamber Temperature	220°C ( 428℉ )

Technical Data	FLIGHT® HT1001P-4
External Dimensions （L×W×H）	5820×2375×2185 (Full Module) (229.1×93.5×86.0 in) 2960×2375×2185 mm (Build Station only) ( 116.5×93.5×86.0 in )
Build Cylinder Size¹（L×W×H）	1000×500×450 mm ( 39.4×19.7×17.7 in )
Net Weight	Approx. 5000 KG ( 11023.1 lb ) (Full Module) / 3500KG (7716.2 lb) (Build Station only)
Laser Type	Fiber Laser, 4×300W
Scanner	High-precision three-axis galvo system
Scanning Speed	Max. 20 m/s (66 ft/s)
Max. Chamber Temperature	220°C ( 428℉ )

1 The functional build volume depends on the parts/materials.

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Farsoon FS121M

Fri, 16 Sep 2022 04:03:43 +0000

Introducing FS121M System. Farsoon FS121M is a robust yet accessible metal laser melting system designated to address quality, cost-efficiency, and operational ease. FS121M is offered with robust 500 or 300-watt fiber laser to suit a wide range of application from dental, medical to material development. Optimized for productivity targeting dental industry, the FS121M-E configuration has been a powerful manufacturing tool offering high value-proposition.

Discover FS121M System

1-Operation Access + Glove Box

2-Filtration System

3-Sieveing Unit

The operation access located in the front of the build chamber offers ease of observation and de-powdering when the build is finished. Optional glove box is available for user to operate with reactive materials ensuring a clean and safe breakout process.

Farsoon FS121M System Advantages

Robust

500 or 300-watt fiber laser

Versatile build envelope

of 4.7 x 4.7 x 3.9 in / 120 x 120 x 100 mm

Fine laser spot size

boost excellent part surface quality

Flexible Solution

The FS121M is an incredibly flexible system allowing the user to select between multiple spot sizes and recoating blades, this combined with a small footprint and reduced need for ancillary equipment allows the FS121M to match customer workspace, material and application requirements.

Price-performance

The FS121M features a 30QW or 500W Yb־fiber laser and a fully digital scanning system. These features along with a fine spot size allows for the creation of very detail and complex parts. Farsoon is dedicated to high quality utilizing premium parts for all key components and incorporates the latest safety systems with inert gas supply and over-sized protective filter systems all at a price that is accessible for any business.

Open Platform

Farsoon is the only laser sintering system producer that allows for complete freedom of operation of its machines. This means that machine parameters and powder choice are unlocked for the user allowing for previously* impossible levels of freedom and flexibility when it comes to MLS production.

Industrial Applications with FS121M

Dental Crown

Machine: FS121M
Industry: Denture
Material: CoCrMoW
Build time: 3 hours

Addressing a series of challenges in the traditional dental industry such as increasing labor cost, shorter lead time, and production yield, Upcera Dental adopted multiple FS121M systems for transforming into digital manufacturing. Farsoon’s advanced metal 3D printing is able to produce parts with excellent density, eliminating surface or structural defects which are often found in traditional casting process. The fully digital workflow from scanning, modeling to direct-manufacturing enables high efficiency and precise positioning for a greatly improved patient experience.

Hip Trabecular Implant

Machine: FS121M
Material: Tantalum
High relative density of the part: 99.3%

This Implant is a customized device for repairing the trabecular bone at the hip joint. The standard implant device are regular solid-surface structured with low fatigue tolerance; which is not suited for patient’s condition. Thanks to Farsoon metal additive technology, surgeons are able to fully customize porous structure that tailored-made for diagnosis, which features a design porosity of 68-75% and aperture diameter 250-500um. The implant is produced with optimal performance, high size accuracy to ensure the best fit for application and fast recovery.

Radiator Housing

Machine: FS121M
Material: Tungsten
Pore size: 0.5-1.5 mm
Build Time: 4 Hours

This radiator Housing is developed to prevent deformation of the copper material during high temperature operations, thus extending life span of the chip radiator. Tungsten is selected for this application for high strength under extreme temperature; but it is also a challenging material to be proceed by laser sintering technology. Farsoon metal 3D printing can achieve a high part density, advanced porous structure without the need to be further processed.

FS121M Technical Data

Technical Data	FS121M
External Dimensions （L×W×H）	780×1000×1700 mm ( 30.7×39.4×66.9 in )
Build Cylinder Size¹（L×W×H）	120×120×100 mm ( 4.7×4.7×3.9 in ) (Height incl. build plate)
Net Weight	Approx.700 kg ( 1543.2 lb )
Laser Type	Fiber laser, 500W
Scanner	F theta lenses
Scanning Speed	Max. 10 m/s (32.8 ft/s)

Technical Data	FS121M-E
External Dimensions （L×W×H）	780×1000×1700 mm ( 30.7×39.4×66.9 in )
Build Cylinder Size¹（L×W×H）	120×120×100 mm ( 4.7×4.7×3.9 in ) (Height incl. build plate)
Net Weight	Approx.700 kg ( 1543.2 lb )
Laser Type	Fiber laser, 300W
Scanner	F theta lenses
Scanning Speed	Max. 10 m/s (32.8 ft/s)

1 The functional build volume depends on the parts/materials

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Farsoon FS200M-2

Fri, 16 Sep 2022 03:53:57 +0000

Introducing FS200M-2 System. As a new addition to our medium-sized metal LPBF portfolio, the FS200M-2 is equipped with a versatile build volume of 425 x 230 x 300 mm and powerful dual 500-watt laser configuration. The FS200M-2 is ideal for medium to high volume metal series production and prototypes with fast manufacturing turn-overs rates, versatility, and impressive ROI.

Discover FS200M-2 System

1-Glove Box

2-Integrated Filtration System

3-Powder Refill Unit

4-Sieving Unit

The integrated, fully sealed glove box located in front of the FS200M-2 system allows convenient and safe breakout operation when the build is completed. It offers quick and easy in-chamber powder removal operation without the user needing to come in contact with the material.

The reactive material capable Recirculating Filter System offers efficient filtering of the smoke dust generated in the build chamber during the sintering process. Its advanced capability allows for long-lasting operation hours which help reduce the cost of filter changes.

The FS200M-2 is featured with a high-efficiency top-feed powder system. Once the powder level in the container runs low, the equipped sensor will release a message for refill. The powder refill unit can be easily docked, enabling quick refill of the material without disturbing the build process. The material supply volume can be precisely controlled by the sensor as well.

Farsoon FS200M-2 System Advantages

High production

speed with dual 500-watt lasers

Versatile build envelope

of 16.7 × 9.1 × 11.8 in / 425 × 230 × 300 mm

Fast

manufacturing turn-over rate

Series Production Ready

Featured with a versatile rectangular build envelope of 425x230x300mm and two powerful 500-Watt fiber lasers, the FS200M-2 is created to meet the highest manufacturing standards for series production in molds & tooling, automotive and many other industries; addressing customer s pain points such as productivity, cosbperformance and ease of use.

Quality + Efficiency

With the combination of advanced duaMaser scanning strategies, industrydeading communication speeds, robust recoater design, the FS2Q0M-2 is able to achieve faster production speed while ensuring required surface quality. The high-efficiency top feed powder system and the convenient powder delivery unit offers great efficiency for material handling without disturbing the build process.

Reduced Manufacturing Cost

Equipped with an integrated, two*stage filter module, the FS200M-2 is suited for longer manufacturing operation and helps reducing the cost of the filter changes. The compact machine design of 3.48 square meters footprint enables denser, flexible factory layout for maximum throughput yield per floor area for a true economical production cost.

Industrial Applications with FS200M-2

Farsoon’s FS200M-2 is a high-value proposition metal system in pursuit of productivity, cost-efficiency and ease of use for a wide range of industrial applications. The rectangular build chamber is well suited for fabrication of large parts which favor one axis, such as applications in aerospace, automotive and tooling.

Shoe Mold

Machine: FS200M-2
Material: Aluminum
Size: 332 x 138 x 66 (H) mm each
Build Time: 17 Hours

Targeting a series of challenges in traditional shoe sole manufacturing including frequent design updates, low volume customization, and complexity of the pattern, many shoe manufacturers has adopted 3D Printing technology for direct production of end-use shoe sole molds. Rapidly produced on Farsoon’s FS200M dual laser system in only 17 hours, the shoe sole mold has achieved significantly shorter lead time compared to traditional manufacturing. The as-printed part is able to achieve a high surface quality which only need minimum post-processing such as bead blasting before used for injection molding.

Nozzle with Internal Cooling Channel

Machine: FS200M-2
Material: Inconel 718
Size: 72 x 67 x 136 (H) mm
Industry: Aviation

This fuel injection nozzle is a key component developed by a leading aviation industry cooperation. The manufacturing of this part is extremely challenging due to the complex internal geometries. Now with Farsoon additive technology, the engineers are able to achieve structural integration from 20 parts to only 1; and adopting many advanced designs such as optimized wall thickness and internal channels; During the functional test it shows a significant improvement in fuel efficiency and engine performance, which will eventually contribute to a longer nozzle life span.

Automotive Heat Exchanger

Machine: FS200M-2
Material: Aluminum
Minimum wall thickness: 0.2 mm
Partner: SAPW

This heat exchanger for automotive featuring many complicated design elements including internal channels and thin wall structures in order to meet the required functionality. Compared to the traditional machining and welding method, the additive technology offers simplified manufacturing process boosts structural integration, improved life span, and faster design to market time.

FS200M-2 Technical Data

Technical Data	FS200M-2
External Dimensions （L×W×H）	2320×1500×2000 mm ( 91.3×59.1×78.7 in )
Build Cylinder Size¹（L×W×H）	425×230×300 mm ( 16.7×9.1×11.8 in ) (Height incl. build plate)
Net Weight	Approx. 2000 kg ( 4409.2 lb )
Laser Type	Dual fiber lasers, 2×500W
Scanner	F theta lenses
Scanning Speed	Max. 10 m/s ( 32.8 ft/s )

1 The functional build volume depends on the parts/materials

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Farsoon FS273M

Fri, 16 Sep 2022 03:40:36 +0000

Introducing FS273M System. FS273M metal system – the next generation of FS271M – offering single or dual laser options for commercial orders. Farsoon’s FS273M is designated to address productivity, cost-efficiency, and industrial workflow in the metal additive manufacturing. With an industrial-sized 275×275×355mm build envelope, the FS273M is a powerful and versatile production tool of larger volume parts with a wide range of industrial metal materials.

Discover FS273M System

1-Glove Box
The integrated, fully sealed glove box located in front of the FS273M system allows convenient and safe breakout operation when the build is completed.
2-Tool Access
The unique attachment point located between the gloves offers quick and easy tool access for in-chamber operation without the user needing to come in contact with the powder.
3-Integrated Filtration System
The reactive material capable Recirculating Filter System offers efficient filtering of the smoke dust generated in the build chamber during the sintering process. Its advanced capability allows for long-lasting operation hours which help reduce the cost of filter changes.
4-Shared Material Container
A shared material container is used during loading, unloading and the sieving procedures offering more convenient powder-handling and transportation between the stations.
5-Sieving Unit
The powder sieving unit features a vibration screen offering efficient sieving of recycled metal powder from the material containers to filter out the large particles. The metal powder collected in the refreshed powder container can be re-used for powder supply.

Farsoon FS273M System Advantages

Highly productive

single or dual 500-watt lasers

Versatile build envelope

of 10.8 × 10.8 × 14.0 in / 275 × 275 × 355 mm

Best

cost-performance on the market

True Production Tool

The all new FS273M is designated with many updates that offers streamlined metal production workflow with a wide range of industrial metal materials. The advanced Dual- laser scanning strategy and calibration algorithms offers improved build volume rate by up to 2 times compared to the single-laser configuration; The enhanced communication signal control and the brand-new re־coater design enables robust operational speeds and stable powder delivery throughout the whole manufacturing process.

Cost-performance

The FS273M is a high value proposition industrial production platform. Advanced digital optics system, robust control and truly open parameters enable the user unparallel freedom of processing capability. It can achieve highly detailed, functional parts while maintaining the cost competitive advantage. Compact machine design enables denser, flexible factory layout for maximum throughput yield per floor area at an economical additive production cost.

Operational Ease + Serviceability

The FS273M features an integrated, long-lasting filtration system allows for extended operation time for longer builds and reducing the cost of filter changes. Features such as preheated base* plate, robust recoating operations, removable overflow containers, and a powder supply sufficient for a full build ensure the ease of operation and good serviceability.

Industrial Applications with FS273M

As our next generation of our medium-sized metal system, the FS273M system has been through years of optimizing of the productivity, machine performance through continuous collaboration with our industrial partners; meanwhile keep pushing the true industrialization of the metal additive manufacturing by reducing customers’ cost of operation, especially for tight margin industries like molds & tooling.

Cavity & Core Injection Mold

Machine: FS273M-2
Material: 420 Stainless Steel
Build time: 20 hours

This set of cavity & core mold is the key components in the whole injection molding system to produce router shell. Because of its complex structure with internal cooling channels, the traditional production takes more than 2 weeks including machining, assembly and post processing. Now with Farsoon’s 273M System, the engineers are able to combine multiple parts into a single part with good material melting uniformity. It also achieved a reduced lead time of only 48 hours and improved surface resolution without the need for further post-processing.

Knee Implant

Machine: FS273M
Material: Tantalum

Thanks to Farsoon’s additive technology, organic porous structure design can be applied to the tantalum tibia implant, featuring superior biocompatibility, osteoinductive and bacteriostatic capability compared with traditional implants. The additively designed and manufactured porous tantalum structure has similar elastic modulus with human bone, making it easier and faster for bone tissue integration after the surgery.

Automotive Suspension Upright

Machine: FS273M
Material: Titanium
Size: 204 x 134 x 50 (H) mm
Build Time: 20 Hours

This automotive suspension upright innovative design allows for enhanced structural integration thanks to Farsoon’s additive technology. Compared to traditional methods, the optimized design features light-weighting of 40% compared to the traditionally machined parts; Designed and manufactured as an end-use part, the suspension upright can meet the required mechanical performance, and showcasing an improved stability of the automotive suspension system.

Pen Mold Insert

Machine: FS273M
Material: Stainless Steel 316L
Reduce operation temperature by: 5℃
Increased waterflow speed by: 43%

Featured with a narrow shape and complex internal cooling channels, the traditional manufacturing process of this pen mold insert is extremely challenging – often result in unevenness of the wall thickness, demolition and leakage. Thanks to Farsoon metal 3D printing, the engineers are able to create a double spiral structure conformal cooling channel. It increases the surface of the waterway to reduce each cycle time of cooling operation by 30%; and boosting an improved cooling effects and optimal final product quality.

FS273M Technical Data

Technical Data	FS273M
External Dimensions （L×W×H）	2315×1650×2105 mm ( 91.1×65.0×82.9 in )
Build Cylinder Size¹（L×W×H）	275×275×355 mm ( 10.8×10.8×14.0 in ) (Height incl. build plate)
Net Weight	Approx. 2200 kg ( 4850.2 lb )
Laser Type	Single Laser, 1×500W
Scanner	F theta lenses or dynamic focusing system
Scanning Speed	Max. 15.2 m/s ( 49.9 ft/s )

Technical Data	FS273M-2
External Dimensions （L×W×H）	2315×1650×2105 mm ( 91.1×65.0×82.9 in )
Build Cylinder Size¹（L×W×H）	275×275×355 mm ( 10.8×10.8×14.0 in ) (Height incl. build plate)
Net Weight	Approx. 2200 kg ( 4850.2 lb )
Laser Type	Dual Lasers, 2×500W
Scanner	F theta lenses or dynamic focusing system
Scanning Speed	Max. 15.2 m/s ( 49.9 ft/s )

1 The functional build volume depends on the parts/materials

The post Farsoon FS273M appeared first on Dev.

Farsoon FS301M

Fri, 16 Sep 2022 03:29:37 +0000

Introducing FS301M System. By taking the pain points from our customers which focus around productivity, safety, stability, and ease of use, it led us to co-innovating with Farsoon’s key partners from various industries such as aerospace and tooling, Farsoon has created a system truly suited for industry. By working closely with these industry partners, the FS301M was designed to meet desired user operations, including production speed, powder management, machine factory layout, quality of finished parts, ease of operation and serviceability.

Discover FS301M System

1-Integrated Powder Loading Dock
With an integrated powder-loading dock, FS301M achieves a fully sealed material handling operation under an inert atmosphere for streamlined workflow and improved environmental safety.
2-Glove Box + Tool Access
The integrated, fully sealed glove box located in front of the FS301M system allows convenient and safe breakout operation when the build is completed. The unique attachment point located between the gloves offers quick and easy tool access for in-chamber operation without the user needing to come in contact with the powder.
3-Integrated Filtration System
The reactive material capable Recirculating Filter System offers efficient filtering of the smoke dust generated in the build chamber during the sintering process. Its advanced capability allows for long-lasting operation hours which help reduce the cost of filter changes.
4-Shared Metal Container
A shared material container is used during loading, unloading and the sieving procedures offering more convenient powder-handling and transportation between the stations.
5-Sieving Unit
The powder sieving unit features a vibration screen offering efficient sieving of recycled metal powder from the material containers to filter out the large particles. The metal powder collected in the refreshed powder container can be re-used for powder supply.

Farsoon FS301M System Advantages

Highly productive

single or dual 500-watt lasers

Versatile build envelope

of 12.0 × 12.0 x 16.1 in / 305 × 305 × 410 mm

Outstanding

quality & performance

Productivity

Featuring an expanded build cylinder of 305x305x410״וזזוזז FS301M is well suited for largersized application within a single build. DuaMaser scanning strategy and calibration algorithms enhance the build efficiency by precisely controlling duaklaseHs operation with full coverage of the build area, achieving intelligent distribution of each laser while building a single large part or multiple smaller parts.

Quality

Paired with truly open parameters, FS301M offers ultimate control for metal AM production. Advanced 3-axis digital galvo system, powerful build process control & real-time monitoring, excellent air tightness design of FS301M ensure the best quality of the printed part.

Enhanced User Operation

With an integrated powdeMoading dock, FS301M achieves a fully sealed material handling operation under an inert atmosphere for streamlined workflow and improved environmental safety. A shared material container is used during loading, unloading and sieving process, offering convenient powder handling and transportation between the stations. Advanced features such as pre*heated base plate, electric leveling, and vision system ensure more robust process and quality control.

Compact Footprint

FS301M features a machine footprint as small as 3.64 sqm with an integrated, long*lasting filtration system of operation time up to 1500 hours. With designated operation access from only the front and the rear, FS301M achieves one of the most compact installation spaces among similar sized PBF systems on the market. In an additive factory setting, FS301M enables high density layout with minimal side distance to achieve maximum throughput per floor area at economical additive production cost.

Industrial Applications with FS301M

Farsoon’s openness to truly co-innovate by working with industry customers allows FS301M to be a truly user-friendly system. Created to meet the demanding requirements with an end use aviation customer in the U.S., the testing data from the joint process development on the FS301M for Ti6Al4V Titanium shows industry-leading performance for additive and near-wrought properties.

AUV Heat Exchanger Component

Machine: FS301M-2
Material: Aluminum
Size: 158 x 136 x 360 (H) mm each
Layer thickness: 0.05 mm
Build Time: 96 Hours

Thanks to the advanced Farsoon metal additive manufacturing, engineers are able to explore brand new design of this heat exchanger component with structural integration, light-weighting and mechanical strength. With this innovative design, the engineers are able to achieve total build time of 96 hours with 0.05mm layer thickness. The as-printed part features excellent surface quality that will only require easy post-processing, like heat-treatment, wire-cutting and sand blasting.

Automotive Gearbox Mount

Machine: FS301M-2
Material: Aluminum
Size: 275 x 245 x 191 (H) mm
Build time: 43 hours

This aluminum Gearbox mount is a key component on Siemens sponsored Formular Race Car; the design is optimized using Siemens NX software and fabricated by Farsoon FS301M-2. Thanks to the advanced additive technology, the part has achieved simplified manufacturing process, light-weight of only 1.119 kg while meet the same structural strength requirement. It also featuring excellent surface finish of 3um on vertical and 5um on horizontal.

FS301M Technical Data

Technical Data	FS301M
External Dimensions （L×W×H）	2360×1530×2150 mm ( 92.9×60.2×84.6 in )
Build Cylinder Size¹（L×W×H）	305mm×305mm×410 mm ( 12.0×12.0×16.1 in ) (Height incl. build plate)
Net Weight	Approx. 2800 kg ( 6172.9 lb )
Laser Type	Single Laser, 1×500W
Scanner	Dynamic focusing system
Scanning Speed	Max. 15.2 m/s ( 49.9 ft/s )

Technical Data	FS301M-2
External Dimensions （L×W×H）	2360×1530×2150 mm ( 92.9×60.2×84.6 in )
Build Cylinder Size¹（L×W×H）	305mm×305mm×410 mm ( 12.0×12.0×16.1 in ) (Height incl. build plate)
Net Weight	Approx. 2800 kg ( 6172.9 lb )
Laser Type	Dual Lasers, 2×500W (dual-laser with full coverage of build area by each laser)
Scanner	Dynamic focusing system
Scanning Speed	Max. 15.2 m/s ( 49.9 ft/s )

1 The functional build volume depends on the parts/materials

The post Farsoon FS301M appeared first on Dev.

Farsoon FS422M CAMS System

Fri, 16 Sep 2022 03:11:32 +0000

Introducing FS422M. CAMS – Continuous Additive Manufacturing Solution, is developed to address the growing movement of the additive industry into true manufacturing as well as future models of production such as Industry 4.0. The CAMS vision is to offer continuous AM production through vertical scalability and modularization capable of integrating into any industrial manufacturing facility. FS421M is the first metal system designed under CAMS concept for industrial scale series production.

Discover FS422M System

1-Build Station
The build Station is where the sintering process takes place. Once the removable build cartridge is in place, the build packet files would be loaded into Farsoon’s BuildStarTM operating software, then the build process begins.
2-Permanent Filtration System

The FS422M permanent filtration system features an extended service life of more than 10 years. With excellent air-tightness and safe circulation of inert gas, it is capable of handling reactive material and can offer stable filtration process during the long build process of large parts.

3-Breakout Station
The build cartridge is moved to breakout station via the fork lift. Integrated with blowing and suction functions, the Breakout Station allows accelerated part cake cleaning. Fully enclosed with access through glove boxes on the front of the station, the breakout station allows operation under inert gas protection while retaining a clean working environment.
4-Powder Refill Unit
The FS422M is featured with a high-efficiency top-feed powder system. The portable powder refill unit can be easily docked, enabling quick refill of the material into the new material tank without disturbing the build process. The material supply volume can be precisely controlled, and conveyed under inert gas.
5-Sieving Station
The powder sieving station features a vibration screen offering efficient, automated sieving of recycled metal powder from the overflow & recycled hoppers to filter the large particles. The sieving process is under inert gas protection to prevent powder contamination. The metal powder collected in the refreshed powder bin can be re-used for powder supply.

Farsoon FS422M CAMS System Advantages

High productivity

with Quad 500-watt lasers option

Extensive build envelope

up to 16.7×16.7×16.5 in / 425×425×420 mm

Continuous manufacturing

capability boosts machine turn-over rate

Reduced Operational Cost

The new FS422M system is integrated with a permanent filter system allows for the processing of active materials with lifespan more than 10 years. In addition, like all Farsoon machines the FS422M is a truly open platform which offers the user a high degree of control to tailor processing parameters for industrial application requirements and cost-competitive metal additive manufacturing.

High Quality, Repeatable Parts

Equipped with advanced multMaser scanning strategy and calibration algorithms, the FS422M offers optimal build efficiency, and uniformed part performance in overlapping areas.
Continuous close-loop top-feed powder delivery system, optimized in*chamber gas flowf and inert gas protection allow for uniform melting process of metal powder. Powerful build process control and real-time recoating monitoring ensure the optimal industrial build quality.

Designed for Production

The FS422M is the next-generation medium-large metal laser powder bed fusion system offering continuous production capability with single or quad fiber lasers. With its expanded build envelope size upto 425 x 425 x 550 mm,the FS422M is capable of producing large metal parts for aerospace, automotive and manufacturing industries. Equipped with high• precision digital scanning system, the FS422M offers optimal volume build rate up to 150cm3/h for significantly improved throughput for industrial scale series production.

Industrial Applications with FS422M

With the industrial scale build size and enhanced production capability, CAMS FS422M platform is the optimal series production tool for high quality medium to large sized end-use components for a significant lower price per part.

Turbine Cooling Testbed

Machine: FS422M
Material: Titanium
Size: 365 x 365 x 320 (H) mm

This aerospace turbine cooling testbed is designed and build for testing and benchmarking the effectiveness of the new turbine cooling methodologies. Thanks to the advanced additive technology the testbed is integrated with many design innovations offering improved part performance and simplified manufacturing process. The whole testbed is produced in one-piece with intricated, detailed designs with minimal wall thickness of only 1 mm.

In-line Tube & Shell Heat Exchanger

Machine: FS422M-4
Material: Aluminum
Size: 412 x 412 x 380 (H) mm

This in-line tube and shell heat exchanger is purpose-built for the industrial petroleum industry. Rapid heating and cooling crude oil and its many byproducts during the refinement process is critically important to safety and cost. This integrated heat sink component allows for in-line cooling at a fraction of the cost of expensive, space-consuming traditional equipment. Fluid cavity separation allows for cooling or heating of the petroleum with no contact between coolant and production fluid.

FS422M Technical Data

Technical Data	FS422M
External Dimensions （L×W×H）	5000×2800×2400 mm (196.9×110.2×94.5 in)
Build Cylinder Size¹（L×W×H）	425×425×420 mm ( 16.7×16.7×16.5 in ) (Height incl. build plate)
Net Weight	Approx. 3400 KG (7495.7 lb)
Laser Type	Single Laser, 1×500W
Scanner	F theta lenses
Scanning Speed	Max. 10 m/s (32.8 ft/s)

Technical Data	FS422M-4
External Dimensions （L×W×H）	5000×2800×2400 mm (196.9×110.2×94.5 in)
Build Cylinder Size¹（L×W×H）	425×425×420 mm ( 16.7×16.7×16.5 in ) (Height incl. build plate)
Net Weight	Approx. 3400 KG (7495.7 lb)
Laser Type	Quad Lasers, 4×500W
Scanner	F theta lenses
Scanning Speed	Max. 10 m/s (32.8 ft/s)

Technical Data	FS422M-H-4
External Dimensions （L×W×H）	5000×2900×2700 mm (196.9×114.2×106.3 in)
Build Cylinder Size¹（L×W×H）	425×425×550 mm ( 16.7×16.7×21.7 in ) (Height incl. build plate)
Net Weight	Approx. 3700 KG (8157.1 lb)
Laser Type	Quad Lasers, 4×500W
Scanner	F theta lenses
Scanning Speed	Max. 10 m/s (32.8 ft/s)

1 The functional build volume depends on the parts/materials.

The post Farsoon FS422M CAMS System appeared first on Dev.

Farsoon FS721M

Fri, 16 Sep 2022 02:56:49 +0000

Introducing FS721M Production Platform. Addressing the challenges in metal manufacturing focusing around size constraints, process control, cost-efficiency and production scalability, Farsoon developed the FS721M with an industry-leading build volume of 720 x 420 x 420 mm and equipped with 2 or 4 lasers with 500W each. The FS721M 8-laser configuration is currently under Beta status. It offers many unique capabilities featuring productivity, quality, operational ease and best cost-to-performance.

Discover FS721M System

1-Build Station
The build Station module is where the sintering process takes place. Once the build cartridge is in place, the build packet files would be loaded into Farsoon’s BuildStar^TM operating software, then the build process begins.
2-Breakout Station
The integrated breakout station attached to the main system offers enhanced ease of use. When the FS721M completes a build, the full build cartridge is transferred through an internal conveyer system to the breakout station. This fully enclosed work station allows for the safe and clean removal of powder from a completed build without the user needing to come in contact with the powder.
3-Filtration Station
The reactive material capable Recirculating Filter System offers efficient filtering of the smoke dust generated in the build chamber during the sintering process. Its advanced capability allows for long-lasting operation hours which help reduce the cost of filter changes.
4-Powder Supply System
FS721M Powder Supply System offers efficient powder handling under inert gas protection. It is collects used powder from the Breakout station to sieving process; then deliver the refreshed powder to the powder supply hopper of FS721M.
5-Sieving System
The powder sieving station features a vibration screen offering efficient sieving of recycled metal powder from the overflow & recycled hoppers to filter the large particles. The metal powder collected in the refreshed powder bin can be re-used for powder supply.

Farsoon F721M System Advantages

Fast production speed

with dual or quad 500-watt lasers

Extensive build envelope of

28.3 × 16.5 × 16.5 in / 720 × 420 × 420 mm

Integrated powder

handling station for ease of operation

Production Ready

The FS721M was from the very beginning designed for productivity. Ifs large build volume of 720 x 420 x 420mm is one of the largest currently available in the metal laser powder bed fusion landscape. The rectangular build volume is optimized for the production of large parts which favor one axis, this is especially valuable in industries such as automotive and tooling. Also, the rectangular build chamber is well suited for multi-laser configuration to boost industry־ leading build rate.

Precision + Quality

Farsoorfs advanced software control and precise scanning system offer uniform performance in multi- laser overlap zones. Continuous powder feeding, optimized gas flow and integrated filter module enable the uniform melting process of metal material.
Powerful build process controls & real-time re-coating monitoring ensure the optimal industrial build quality.

Ease of Use

The FS721 M’s integrated conveyer system, breakout station and advanced powder handling system allow for an efficient and safe build cylinder transportation and fully-sealed de-powdering process. Features such as advanced calibration and electric leveling offer streamlined workflow. The FS721M is a truly open platform offers the user flexibility to tailor processing parameters for industrial applications and cost- competitive metal additive manufacturing.

Industrial Applications with FS721M

Featuring a unique rectangular industrial sized build platform, FS721M are well suited for large-scaled application favored one axis, or high-volume series production targeted applications aiming to open up new potential opportunities in molds & tooling, automotive and large-format industrial manufacturing.

Wing Rudder with Light-Weight Structure

Machine: FS721M-8
Material: Inconel 718
Size: 665 x 55 x 252 (H) mm
Layer thickness: 0.03 mm
Build Time: 130 Hours

This wing rudder is purpose-designed and functional-prototyped for aerospace industry. Featured with advanced light-weighting design including internal lattice supports and integrated structure, this part has achieved significant weight reduction over 60%. During the functional validation test it shows a comprehensive improvement on the mechanical performance. Thanks to additive technology the production of the part allows for 50% reduced lead time and 30% saving of manufacturing cost.

Rocker Arm with Topographic Design

Machine: FS721M-2
Material: Stainless Steel 316L
Size: 665 x 60 x 240 (H) mm

This aircraft rocker arm is designed and build for functional prototyping. Thanks to the advanced additive technology the rocker beam allows for structurally design optimization targeting light-weighting. Compared to traditionally manufactured part, it is additively manufactured in one-piece on FS721M-2 system; and achieves a significant weight reduction of 35% while still meets required mechanical strength performance.

FS721M Technical Data

Technical Data	FS721M-2
External Dimensions （L×W×H）	6610×1830×2500mm ( 260.2×72.0×98.4 in )
Build Cylinder Size¹（L×W×H）	720×420×420 mm ( 28.3×16.5×16.5 in ) (Height incl. build plate)
Net Weight	Approx. 5000 kg ( 11023.1 lb )
Laser Type	Dual Lasers, 2×500W
Scanner	F theta lenses
Scanning Speed	Max. 10.0 m/s ( 32.8 ft/s )

Technical Data	FS721M-4
External Dimensions （L×W×H）	6610×1830×2500mm ( 260.2×72.0×98.4 in )
Build Cylinder Size¹（L×W×H）	720×420×420 mm ( 28.3×16.5×16.5 in ) (Height incl. build plate)
Net Weight	Approx. 5000 kg ( 11023.1 lb )
Laser Type	Quad Lasers, 4×500W
Scanner	F theta lenses
Scanning Speed	Max. 10.0 m/s ( 32.8 ft/s )

Technical Data	FS721M-8
External Dimensions （L×W×H）	6610×1830×2500mm ( 260.2×72.0×98.4 in )
Build Cylinder Size¹（L×W×H）	720×420×420 mm ( 28.3×16.5×16.5 in ) (Height incl. build plate)
Net Weight	Approx. 5000 kg ( 11023.1 lb )
Laser Type	Eight Lasers, 8×1000W
Scanner	F theta lenses or dynamic focusing system
Scanning Speed	Max. 10.0 m/s ( 32.8 ft/s )

1 The functional build volume depends on the parts/materials

The post Farsoon FS721M appeared first on Dev.